Stanley EZM4000 Kasutusjuhend

INSTRUCTION AND

SERVICE MANUAL

ORIGINAL INSTRUCTION

EZM4000

Hydraulic pneumatic

blind rivet nut tool

EN

Hydraulic pneumatic blind rivet nut tool

BG

Хидравлични пневматични инструменти за слепи нит-гайки

HR

Hidrauličko-pneumatski alat za slijepe zakivne matice

CZ

Hydropneumatické nýtovací nářadí na slepé nýtovací matice

RO

Unealtă hidropneumatică pentru piuliţe nituibile oarbe

HU

Hidropneumatikus vakszegecselő szerszám

SK

Hydraulicko-pneumatické náradie na umiestňovanie slepých nitovacích matíc

SL

Hidravlično-pnevmatsko orodje za slepe kovice

RU

Пневмогидравлический инструмент для потайных заклепочных гаек

AR



LV

Hidropneimatiskais vītņkniežu instruments

LT

Hidraulinis pneumatinis kniedytuvas

ET

Hüdropneumaatiline needipüstol

EL

Υδροπνευματικό εργαλείο τυφλών πριτσινιών με σπείρωμα

TR

Hidrolik pnömatik kör perçin vidalama aleti

2

ENGLISH ORIGINAL INSTRUCTION

The information provided may not be reproduced and/or made public in any way and through any means (electronically or

mechanically) without prior explicit and written permission from Stanley Black and Decker Inc.

The information provided is based on the data known at the moment of the introduction of this product. Stanley Black and

Decker Inc. pursues a policy of continuous product improvement and therefore the products may be subject to change.

The information provided is applicable to the product as delivered by Stanley Black and Decker Inc. Therefore, Stanley

Black and Decker Inc. cannot be held liable for any damage resulting from deviations from the original specications of the

product.

The information available has been composed with the utmost care. However, Stanley Black and Decker Inc. will not accept

any liability with respect to any faults in the information nor for the consequences thereof. Stanley Black and Decker Inc. will

not accept any liability for damage resulting from activities carried out by third parties.

The working names, trade names, registered trade marks, etc. used by Stanley Black and Decker Inc. should not be

considered as being free, pursuant to the legislation with respect to the protection of trade marks.

CONTENT

1. SAFETY DEFINITIONS ................................................................................................................................................... 4

1.1 GENERAL SAFETY RULES .......................................................................................................................................................................... 4

1.2 PROJECTILE HAZARDS .............................................................................................................................................................................. 4

1.3 OPERATING HAZARDS ............................................................................................................................................................................... 4

1.4 REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5

1.5 ACCESSORY HAZARDS .............................................................................................................................................................................. 5

1.6 WORKPLACE HAZARDS ............................................................................................................................................................................. 5

1.7 NOISE HAZARDS .......................................................................................................................................................................................... 5

1.8 VIBRATION HAZARDS................................................................................................................................................................................. 5

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS ................................................................................. 6

2. MAIN COMPONENTS .....................................................................................................................................................7

2.1 COMPONENTS .............................................................................................................................................................................................. 7

2.2 MANDRELS/ANVILS ................................................................................................................................................................................... 7

3. OPERATION ................................................................................................................................................................... 8

3.1 CONTROLS ..................................................................................................................................................................................................... 8

3.2 360° REVOLVABLE AIR SUPPLY UNIT ..................................................................................................................................................... 8

3.3 SETTING TOOL STROKE: ............................................................................................................................................................................ 9

4. USE ............................................................................................................................................................................10

5. MAINTENANCE ............................................................................................................................................................12

5.1 REGULAR MAINTENANCE .......................................................................................................................................................................12

5.2 MAJOR MAINTENANCE ...........................................................................................................................................................................12

6. TROUBLE SHOOTING ..................................................................................................................................................13

7. TECHNICAL DATA ........................................................................................................................................................ 14

8. EC DECLARATION OF CONFORMITY .......................................................................................................................... 15

9. UK DECLARATION OF CONFORMITY........................................................................................................................16

10. PROTECT YOUR INVESTMENT! ...................................................................................................................................17

3

ORIGINAL INSTRUCTION ENGLISH

This instruction manual must be read by any person installing or operating this tool with particular attention to the

following safety rules.

1. SAFETY DEFINITIONS

The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these

symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, if not avoided, may

result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and

understand all warnings and operating instructions before using this equipment. When using power tools, basic safety

precautions must always be followed to reduce the risk of personal injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

1.1 GENERAL SAFETY RULES

• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,

changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.

• Only qualied and trained operators must install, adjust or use the tool.

• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.

• Use only parts, fasteners, and accessories recommended by the manufacturer.

• DO NOT modify the tool. Modications can reduce the eectiveness of safety measures and increase the risks to the

operator. Any modication to the tool undertaken by the customer will be the customer’s entire responsibility and void

any applicable warranties.

• Do not discard the safety instructions; give them to the operator.

• Do not use the tool if it has been damaged.

• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that aects

the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.

• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly

marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when

necessary.

• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage

and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not

dismantle this tool without prior reference to the maintenance instructions.

1.2 PROJECTILE HAZARDS

• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, t or remove a nose

assembly or accessories.

• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity

projectiles.

• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be

assessed for each use.

• The risks to others should also be assessed at this time.

• Ensure that the workpiece is securely xed.

• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.

• DO NOT use the tool without mandrel collector installed.

• Warn against the possible forcible ejection of mandrels from the front of the tool.

• DO NOT operate a tool that is directed towards any person(s).

1.3 OPERATING HAZARDS

• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions and heat.

Wear suitable gloves to protect hands.

• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.

• Keep tool handles dry, clean, and free from oil and grease.

4

ENGLISH ORIGINAL INSTRUCTION

• Maintain a balanced body position and secure footing when operating the tool.

• Release the start-and-stop device in the case of an interruption of the air supply.

• Use only lubricants recommended by the manufacturer.

• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken to wash

thoroughly if contact occurs.

• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.

• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected

movement of the tool.

• If the tool is xed to a suspension device, make sure that the xation is secure.

• Beware of the risk of crushing or pinching if nose equipment is not tted.

• DO NOT operate tool with the nose casing removed.

• Adequate clearance is required for the tool operator’s hands before proceeding.

• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.

• DO NOT abuse the tool by dropping or using it as a hammer.

• Care should be taken to ensure that spent mandrels do not create a hazard.

• The mandrel collector must be emptied when approximately half full.

1.4 REPETITIVE MOTIONS HAZARDS

• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the

body.

• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and

avoiding awkward or o -balance postures. The operator should change posture during extended tasks; this can help

avoid discomfort and fatigue.

• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,

numbness, burning sensations or sti ness, these warning signs should not be ignored. The operator should tell the

employer and consult a qualied health professional.

1.5 ACCESSORY HAZARDS

• Disconnect the tool from the air supply before tting or removing the nose assembly or accessory.

• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do

not use other types or sizes of accessories or consumables.

1.6 WORKPLACE HAZARDS

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and

also of trip hazards caused by the air line or hydraulic hose.

• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.

• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric

power.

• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

• Care should be taken to ensure that spent mandrels do not create a hazard.

1.7 NOISE HAZARDS

• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus

(ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate

controls for these hazards are essential.

• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”.

• Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety

regulations.

• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the

noise level.

• Ensure that the silencer within the mandrel collector is in place and in good working order when the tool is being

operated.

1.8 VIBRATION HAZARDS

• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.

• Wear warm clothing when working in cold conditions and keep your hands warm and dry.

• If you experience numbness, tingling, pain or whitening of the skin in your ngers or hands, stop using the tool, tell

your employer and consult a physician.

• Where possible support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used

to support the tool.

5

ORIGINAL INSTRUCTION ENGLISH

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS

• The operating supply air must not exceed 7 bar (100 PSI).

• Air under pressure can cause severe injury.

• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or

when making repairs.

• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other persons. Never

direct air at yourself or anyone else.

• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and ttings.

• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp

impact may cause internal damage and lead to premature hose failure.

• Cold air shall be directed away from hands.

• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed, and whip check safety cables

shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.

• DO NOT lift the placing tool by the hose. Always use the placing tool handle.

• Vent holes must not become blocked or covered.

• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

STANLEY Engineered Fastening policy is one of continuous product development and improvementand we reserve

the right to change the specication of any product without prior notice.

6

ENGLISH ORIGINAL INSTRUCTION

2. MAIN COMPONENTS

2.1 COMPONENTS

D

L

H

E

F

G

B

J

K

C

A

I

A Mandrel/Anvil G Air connection

B Stroke indicator H Hydraulic body

C Trigger I 360° revolvable air supply unit

D Release button J Pneumatic body

E Safety valve K Bracket

F Air supply closing valve L Manual

2.2 MANDRELS/ANVILS

The delivered box contains mandrels and anvils M4 - M8.

M3-M10-M12 mandrels and anvils are available seperately.

7

ORIGINAL INSTRUCTION ENGLISH

3. OPERATION

3.1 CONTROLS

K

C

J

F

C Trigger I 360° revolvable air supply unit

F Air supply closing valve K Bracket

3.2 360° REVOLVABLE AIR SUPPLY UNIT

When the air hose (M) obstructs work during use, turn o closing

valve (F). The 360º revolvable air supply unit (I) can then be rotated to

a more suitable position. I

F

M

8

ENGLISH ORIGINAL INSTRUCTION

3.3 SETTING TOOL STROKE:

To set the stroke turn the stroke indicator [see g. 3.1-B), this shows stoke value. Set the stroke according the diagrams

below.

- Maximum stroke is available when the stroke indicator is turned clockwise until it locks, see diagram below.

o mm. max. stroke installed

ﬁg. 4.3 a

- Minimum stroke is achieved by turning stroke indicator anti clockwise until the last scale line is covered. see diagram

below.

ﬁg. 4.3 b

6 mm. min. stroke installed

9

ORIGINAL INSTRUCTION ENGLISH

4. USE

12

Position the nipple (G 1/4”) Screw in correct ø mandrel

34

Screw on correct ø anvil Set stroke indicator, (see 4.3)

5 6

Set the correct air pressure Turn on the closing valve

10

ENGLISH ORIGINAL INSTRUCTION

8

7

Position the rivet nut, ensure one mandrel thread is Position the tool

exposed

10

9

Press and hold the trigger until rivet nut has set Release trigger, allow tool to spin o

12

11

If not correct (see 4.3) Turn o closing valve

11

ORIGINAL INSTRUCTION ENGLISH

5. MAINTENANCE

Use safety goggles

Use hearing protection

Use safety gloves

5.1 REGULAR MAINTENANCE

Turn o the closing valve (F) and disconnect the air supply (G).

- Dismantle anvil(see g 6.1.a). then Clean using an air blow

gun and soft cloth.

- Dismantle the mandrel (see g 6.1.b) Clean using an air blow

gun and soft cloth.

- Clean front sleeve (see g. 6.1.c) using an air blow gun and

soft cloth.

- Lubricate mandrel after reassembly.

5.2 MAJOR MAINTENANCE

Every 100.000 cycles tool must be completely dismantled and all

seals and worn parts must be replaced. This must be done only by a

trained engineer or listed service center.

F

G

ﬁg. 6.1.a

ﬁg. 6.1.b

ﬁg. 6.1.c

12

ENGLISH ORIGINAL INSTRUCTION

6. TROUBLE SHOOTING

PROBLEM CAUSE CORRECTIVE ACTION

The tool does not work

The tool has not been connected to the air

connection Connect the tool to the air connection

The air supply closing valve is still closed Open the air supply closing valve

There is insucient air pressure Use the correct air pressure 5-7 bar

Air is coming out of the

safety valve The air pressure is too high Use the correct air pressure 5-7 bar

The trigger does not work There is insucient air pressure Use the correct air pressure 5-7 bar

The blind rivet nut cannot be

placed onto the mandrel

The incorrect mandrel/anvil set has been

installed Install the correct mandrel/anvil set

The blind rivet nut is not set

correctly

Stroke is not set correctly Set correct stroke

There is insucient air pressure Use the correct air pressure

The capacity of the tool has been exceeded Use the correct tool

The tool does not completely

release from the set rivet nut

after trigger is released

Rivet nut has not set correctly Push release button

The air supply unit cannot be

turned 360° The tool is still under air pressure

Close the air supply closing valve and

depressurize the tool by operating the

trigger

The tool does not perform

well consistently Requires service Contact a service centre

13

ORIGINAL INSTRUCTION ENGLISH

7. TECHNICAL DATA

L1

L2

H

S

P

D

H 270 mm

L1 285 mm

L2 260 mm

S ø 23 mm

P 80 mm

D ø 99 mm

Weight 1,65 kg

Air Pressure 5-7 bar

Pull force (6 bar) 18,5 kN

Air consumption (per stroke) 1,5l

Max. operating stroke 7 mm

Capacity (standard blind rivet nuts) M3 - M12 aluminium/steel

M3 - M10 stainless steel

14

ENGLISH ORIGINAL INSTRUCTION

8. EC DECLARATION OF CONFORMITY

We,

Rivet Factory Group s. r. o., Lannova 2061/8, 110 00 Praha 1, Nové Město,

declare under our sole responsibility that the product:

Description: Hydro-Pneumatic Riveting Tool

Model: EZM4000

to which this declaration relates is in conformity with the following harmonized standards:

ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with the following

Directive: 2006/42/EC The Machinery Directive (Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety)

Regulations refers).

The undersigned makes this declaration on behalf of Rivet Factory Group

Bc. Ondřej Slezák, CEO

Rivet Factory Group s. r. o.

Lannova 2061/8

110 00 Praha 1, Nové Město

Place of issue: Drtinovo náměstí 171, 547 01 Náchod, Czech republic

Date of issue: 11. 6. 2021

The undersigned is responsible for compilation of the technical le for products sold in the European Union and makes this

declaration on behalf of Stanley Engineered Fastening.

Matthias Appel

Team Leader Technical Documentation

Stanley Engineered Fastening, Tucker GmbH, Max-Eyth-Str.1,

35394 Gießen, Germany

This machinery is in conformity with

Machinery Directive 2006/42/EC

15

ORIGINAL INSTRUCTION ENGLISH

9. UK DECLARATION OF CONFORMITY

We, Stanley Engineered Fastening, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,

SG6 1JY UNITED KINGDOM, declare under our sole responsibility that the product:

Description: Hydro-Pneumatic Riveting Tool

Model: EZM4000

to which this declaration relates is in conformity with the following designated standards:

ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with the Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597

(as amended).

The undersigned makes this declaration on behalf of STANLEY Engineered Fastening

A. K. Seewraj

Director of Engineering, UK

Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,

SG6 1JY UNITED KINGDOM

Place of issue: Letchworth Garden City, UK

Date of issue: 05-11-2012

This machinery is in conformity with

Supply of Machinery (Safety) Regulations 2008,

S.I. 2008/1597 (as amended)

16

ENGLISH ORIGINAL INSTRUCTION

10. PROTECT YOUR INVESTMENT!

Stanley® Engineered Fastening BLIND RIVET TOOL WARRANTY

STANLEY® Engineered Fastening warrants that all power tools have been carefully manufactured and that they will be free

from defect in material and workmanship under normal use and service for aperiod of one (1) year.

This warranty applies to the rst time purchaser of the tool for original use only.

Exclusions:

Normal wear and tear.

Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.

Abuse & Misuse.

Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as physical

damage are excluded from coverage.

Unauthorized Service or Modication.

Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modication in any

way by anyone other than STANLEY® Engineered Fastening, or its authorized service centres, are excluded from coverage.

All other warranties, whether expressed or implied, including any warranties of merchantability or tness for purpose are

hereby excluded.

Should this tool fail to meet the warranty, promptly return the tool to our factory authorized service centre location nearest

you. For alist of STANLEY® Engineered Fastening Authorized Service Centres in the US or Canada, contact us at our toll free

number (877)364 2781.

Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to nd your nearest STANLEY

Engineered Fastening location.

STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty

material or workmanship, and return the tool prepaid. This represents our sole obligation under this warranty.

In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out of the

purchase or use of this tool.

Register Your Blind Rivet Tool online.

To register your warranty online, visit us at https://www.stanleyengineeredfastening.com/support/warranty-registration-form

Thank you for choosing aSTANLEY® Engineered Fastening’sStanley Assembly Technologies Brand tool.

17

ORIGINAL INSTRUCTION ENGLISH

18

ENGLISH ORIGINAL INSTRUCTION

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Inc.

     ,          .

Stanley Black and Decker Inc.         

    .

     ,     Stanley Black and Decker Inc.  ,

Stanley Black and Decker Inc.       ,     

  .

     .  , Stanley Black and Decker Inc.   

           ,     .

Stanley Black and Decker Inc.       ,   ,  

 .

 ,  ,    ..,   Stanley Black and

Decker Inc.,       ,        

.



1.    ..........................................................................................................................20

1.1    .................................................................................................................................................20

1.2    ................................................................................................................................................................ 20

1.3    ...................................................................................................................................................................21

1.4     ................................................................................................................................21

1.5    ................................................................................................................................................................ 21

1.6     ............................................................................................................................................21

1.7    ............................................................................................................................................................................ 21

1.8    ...............................................................................................................................................................22

1.9        .....................22

2.   .............................................................................................................................................23

2.1  ........................................................................................................................................................................................... 23

2.2 / ...................................................................................................................................................................... 23

3.  ........................................................................................................................................................................24

3.1  .....................................................................................................................................................................................................24

3.2     360° ...............................................................................................................................24

3.3     : ...................................................................................................................................... 25

4.  ................................................................................................................................................................... 26

5.  ..............................................................................................................................................................28

5.1   .........................................................................................................................................................................28

5.2   .......................................................................................................................................................................28

6.    ...................................................................................................................29

7.   ................................................................................................................................................30

8.     ......................................................................................................................31

9.       .....................................................................32

10.   ! .........................................................................................................................33

19

    

          ,      

,        .

1.   

 -        . ,   

   .

:    ,     ,      

.

:   ,     ,     

  .

:     , ,    ,     

  .

:           ,  

  ,     .

            

  .         ,  

  .     ,     

           .

       

1.1    

•            ,

, , ,        .

         .

•        ,    .

•               STANLEY

Engineered Fastening.

•   ,    ,   .

•   .           

   .     ,       

          .

•     ;    .

•   ,   .

•  ,         ,    

  ,         .  , 

,   .      ,  .

•      ,        ,

     ISO 11148,     . / 

  ,       ,   .

•                 

      .          

 .    ,       .

1.2   

•     ,      ,  

,        .

•  ,            ,  

    .

•            .    

      .

• ,        .

•  ,     .

•           /     .

•       .

•            .

•    ,      ().

20

    

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Stanley EZM4000 Kasutusjuhend

Stanley EZM4000 Kasutusjuhend

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