CONTENT
1. SAFETY DEFINITIONS ................................................................................................................................................... 4
1.1 GENERAL SAFETY RULES .......................................................................................................................................................................... 4
1.2 PROJECTILE HAZARDS .............................................................................................................................................................................. 4
1.3 OPERATING HAZARDS ............................................................................................................................................................................... 5
1.4 REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5
1.5 ACCESSORY HAZARDS .............................................................................................................................................................................. 5
1.6 WORKPLACE HAZARDS ............................................................................................................................................................................. 5
1.7 NOISE HAZARDS .......................................................................................................................................................................................... 5
1.8 VIBRATION HAZARDS................................................................................................................................................................................. 5
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNUEMATIC AND HYDRAULIC TOOLS .............................................................. 6
2. SPECIFICATIONS ............................................................................................................................................................ 7
2.1 SPECIFICATION FOR 0753 MK II TYPE TOOL ....................................................................................................................................... 7
2.2 SPECIFICATION FOR 07531 INTENSIFIER ............................................................................................................................................. 7
3. INTENT OF USE .............................................................................................................................................................. 8
3.1 TOOL DIMENSIONS - 07530 MKII MODEL ........................................................................................................................................... 9
3.2 TOOL DIMENSIONS - 07532 MKII MODEL ........................................................................................................................................... 9
4. PUTTING INTO SERVICE ..............................................................................................................................................10
4.1 AIR SUPPLY ..................................................................................................................................................................................................10
4.2 CURSOR ........................................................................................................................................................................................................12
4.3 LOADING AND RELOADING THE TOOL ..............................................................................................................................................12
4.4 OPERATING PROCEDURE ........................................................................................................................................................................13
4.5 PLACING EQUIPMENT .............................................................................................................................................................................. 13
5. SERVICING THE TOOL..................................................................................................................................................14
5.1 DAILY .............................................................................................................................................................................................................14
5.2 WEEKLY .........................................................................................................................................................................................................14
5.3 MOLY LITHIUM GREASE EP 3753 SAFETY DATA..............................................................................................................................14
5.4 SERVICE KIT ..................................................................................................................................................................................................15
6. MAINTENANCE ............................................................................................................................................................16
6.1 DISMANTLING 07530-02200 MKII .......................................................................................................................................................16
6.2 DISMANTLING 07532-02200 MKII .......................................................................................................................................................18
6.3 GENERAL ASSEMBLY OF BASE TOOL 07530-02200 MKII ............................................................................................................. 20
6.4 PARTS LIST FOR BASE TOOL 07530-02200 MKII ..............................................................................................................................21
6.5 GENERAL ASSEMBLY OF BASE TOOL 07532-02200 MKII ............................................................................................................. 22
6.6 PARTS LIST FOR BASE TOOL 07532-02200 MKII ..............................................................................................................................23
6.7 INTENSIFIER 07531-02200 - MAINTENANCE ....................................................................................................................................24
6.8 INTENSIFIER 07531-02200 ......................................................................................................................................................................25
6.9 PILOT VALVE 07005-00590 - MAINTENANCE ...................................................................................................................................27
6.10 PROTECTING THE ENVIRONMENT .......................................................................................................................................................27
6.11 PILOT VALVE 07005-00590 - SPARES INFORMATION .....................................................................................................................28
7. PRIMING ......................................................................................................................................................................29
7.1 OIL DETAILS ................................................................................................................................................................................................. 29
7.2 HYSPIN VG 32 AND AWS 32 OIL SAFETY DAT ..................................................................................................................................29
7.3 PRIMING PROCEDURE..............................................................................................................................................................................29
8. FAULT DIAGNOSIS ....................................................................................................................................................... 30
9. EC DECLARATION OF CONFORMITY .......................................................................................................................... 32
10. UK DECLARATION OF CONFORMITY........................................................................................................................33
11. PROTECT YOUR INVESTMENT! ...................................................................................................................................34
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ORIGINAL INSTRUCTION ENGLISH