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DOC023.98.80083
Polymetron Conductivity
Sensors
02/2017, Edition 3
User Manual
Bedienungsanleitung
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English...................................................................................................................................................................................................3
Deutsch...............................................................................................................................................................................................20
Italiano................................................................................................................................................................................................. 40
Français.............................................................................................................................................................................................. 59
Español............................................................................................................................................................................................... 77
Português.......................................................................................................................................................................................... 97
Čeština.............................................................................................................................................................................................. 116
Dansk.................................................................................................................................................................................................134
Nederlands...................................................................................................................................................................................... 152
Polski................................................................................................................................................................................................. 172
Svenska............................................................................................................................................................................................ 191
Suomi.................................................................................................................................................................................................209
български....................................................................................................................................................................................... 227
Magyar.............................................................................................................................................................................................. 248
Română............................................................................................................................................................................................ 268
lietuvių kalba...................................................................................................................................................................................286
Русский............................................................................................................................................................................................ 305
Türkçe................................................................................................................................................................................................325
Slovenský jazyk............................................................................................................................................................................ 343
Slovenski.......................................................................................................................................................................................... 362
Hrvatski............................................................................................................................................................................................. 381
Ελληνικά........................................................................................................................................................................................... 400
eesti keel.......................................................................................................................................................................................... 420
.................................................................................................................................................................................................... 438
2
Table of contents
Specifications on page 3 Maintenance on page 15
General information on page 4 Troubleshooting on page 16
Installation on page 5 Replacement parts and accessories
on page 19
Operation on page 10
Specifications
Specifications are subject to change without notice.
Table 1 Module specifications
Specification Details
Measuring range Cell constant 0.01: 0.01–200 µS/cm
Cell constant 0.1: 0.1 µS–2 mS/cm
Cell constant 1: 1 µS–20 mS/cm
Response time 0.5 seconds
Repeatability/precision (0–20 µS/cm) ±0.1/0.1 µS/cm
Precision (20–200,000 µS/cm) ±0.5% of reading
Maximum cable length 91 m (299 ft)
Table 2 Sensor specifications
Specification Details
Temperature element PT100
Sensor cable 4 conductor (plus 2 shields); 5 m (16 ft), 10 m
(33 ft) or 20 m (66 ft); rated at 150 °C (302 °F)
Table 2 Sensor specifications (continued)
Specification Details
Wetted materials—8310 Black PSU body, stainless steel 316L internal
electrode, stainless steel 316L external
electrode, PSU insulator and glass
polyester/IP65 connector
Wetted materials—8311 Black PSU body, stainless steel 316L internal
electrode, stainless steel 316L external
electrode, PSU insulator and glass
polyester/IP65 connector
Wetted materials—8312 Black PSU body, graphite internal electrode,
graphite external electrode, PSU insulator and
glass polyester/IP65 connector
Wetted materials—8315 Stainless steel 316L body, stainless steel 316L
internal electrode, stainless steel 316L external
electrode, PES insulator, Viton
®
o-ring and
glass polyester/IP65 connector
Wetted materials—8316 Stainless steel 316L body, stainless steel 316L
internal electrode, stainless steel 316L external
electrode, PES insulator, Viton o-ring and glass
polyester/IP65 connector
Wetted materials—8317 Stainless steel 316L body, graphite internal
electrode, graphite external electrode, PES
insulator, Viton o-ring and glass
polyester/IP65 connector
Wetted materials—8394 Stainless steel body, 316L electrode, PEEK
®
,
EPDM gasket and glass
polyester/IP65 connector
Temperature/pressure limit—
8315, 8316, 8317 or 8394
1
150 °C (302 °F) at 25 bar (362.5 psi)
Temperature/pressure limit—
8310, 8311 or 8312
125 °C (257 °F) at 10 bar (145 psi)
1
Other brands of mounting hardware and sanitary clamps may reduce the listed rating.
English 3
General information
In no event will the manufacturer be liable for direct, indirect, special,
incidental or consequential damages resulting from any defect or
omission in this manual. The manufacturer reserves the right to make
changes in this manual and the products it describes at any time, without
notice or obligation. Revised editions are found on the manufacturer’s
website.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or
misuse of this product including, without limitation, direct, incidental and
consequential damages, and disclaims such damages to the full extent permitted
under applicable law. The user is solely responsible to identify critical application
risks and install appropriate mechanisms to protect processes during a possible
equipment malfunction.
Please read this entire manual before unpacking, setting up or operating
this equipment. Pay attention to all danger and caution statements.
Failure to do so could result in serious injury to the operator or damage
to the equipment.
Make sure that the protection provided by this equipment is not impaired.
Do not use or install this equipment in any manner other than that
specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
W A R N I N G
Indicates a potentially or imminently hazardous situation which, if not avoided,
could result in death or serious injury.
C A U T I O N
Indicates a potentially hazardous situation that may result in minor or moderate
injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument.
Information that requires special emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or
damage to the instrument could occur if not observed. A symbol on the
instrument is referenced in the manual with a precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow
this symbol to avoid potential injury. If on the instrument, refer to the
instruction manual for operation or safety information.
This symbol indicates the presence of devices sensitive to Electro-
static Discharge (ESD) and indicates that care must be taken to
prevent damage with the equipment.
Electrical equipment marked with this symbol may not be disposed of
in European domestic or public disposal systems. Return old or end-
of-life equipment to the manufacturer for disposal at no charge to the
user.
Product overview
This sensor is designed to work with a controller for data collection and
operation. Multiple controllers can be used with this sensor.
The sensor is available in different styles. Refer to Figure 1.
4 English
Figure 1 Sensor styles
1 8310, k = 0.01; applications include
drinking water, wastewater
treatement, chemical processes,
demineralized and softened water
5 8316, k = 0.1; same applications as
8315
2 8311, k = 0.1; same applications as
8310
6 8317, k = 1; same applications as
8315
3 8312, k = 1; same applications as
8310
7 8394, k = 0.01; sanitary style; 1.5-
or 2-in. diameter; applications
include ultrapure water monitoring
in pharmaceutical and food
industries and suitable for CIP-SIP
processes
4 8315, k = 0.01; applications include
pure water production monitoring
(ion exchangers and distillators)
and process water monitoring
(condensates, cleaning cycles and
heat exchangers)
Installation
Mounting
W A R N I N G
Personal injury hazard. Removal of a sensor from a pressurized vessel can be
dangerous. Installation and removal of these sensors should be done by
individuals trained in proper high pressure and temperature installation. Always
use industry approved hardware and safety procedures when dealing with high
pressure and/or temperature fluid transport systems.
For examples of sensors in different applications, refer to Figure 2 or
Figure 3. The sensor must be calibrated before use. Refer to Calibrate
the sensor on page 11.
Figure 2 Sanitary mounting examples
1 Sanitary clamp 3 Ferrule (welded to pipe)
2 Gasket 4 Flow-thru chamber
English 5
Figure 3 Mounting examples
1 Flow-thru T-mount, PVC, 3/4-in. NPT 2 Flow-thru T-mount, stainless steel, 1/4-in. NPT
6 English
Connect the sensor to the module
W A R N I N G
Potential Electrocution Hazard. Always disconnect power to the
instrument when making electrical connections.
W A R N I N G
Electrocution Hazard. High voltage wiring for the controller is conducted behind
the high voltage barrier in the controller enclosure. The barrier must remain in
place except when installing modules, or when a qualified installation technician
is wiring for power, relays or analog and network cards.
N O T I C E
Potential Instrument Damage. Delicate internal electronic components
can be damaged by static electricity, resulting in degraded
performance or eventual failure.
To install the module and connect the sensor, refer to the illustrated
steps on the following pages and Table 3. Be sure to connect the white
wire with the red tip from the sensor to the controller chassis.
Note: If the sensor cable is not long enough to reach the controller, an interconnect
cable and junction box are required to extend the distance.
Table 3 Polymetron conductivity sensor wiring
Connector pin no. Signal Sensor wire
1 Out White
2
3 Ground Black
4
5
6
7 Temp – Black
8
9
10 Temp + Blue
11 In Red
12
English 7
1 2
3 4
8 English
5 6
7 8
English 9
Operation
User navigation
Refer to the controller documentation for keypad description and
navigation information.
Configure the sensor
Use the Configure menu to enter identification information for the sensor
and to change options for data handling and storage.
1. Push the MENU key and select Sensor Setup, [Select Sensor],
Configure.
2. Use the arrow keys to select an option and push ENTER. To enter
numbers, characters or punctuation, push and hold the UP or DOWN
arrow keys. Push the RIGHT arrow key to advance to the next
space.
Option Description
EDIT NAME Changes the name that corresponds to the sensor on
the top of the measure screen. The name is limited to
10 characters in any combination of letters, numbers,
spaces or punctuation.
SENSOR S/N Allows the user to enter the serial number of the
sensor, limited to 16 characters in any combination of
letters, numbers, spaces or punctuation.
SELECT MEASURE Changes the measured parameter to conductivity
(default), TDS (total dissolved solids), salinity or
resistivity. When the parameter is changed, all other
configured settings are reset to the default values.
DISPLAY FORMAT Changes the number of decimal places that are
shown on the measure screen to auto (default),
X.XXX, XX.XX, XXX.X or XXXX. When set to auto, the
number of decimal places changes automatically with
changes in the measured value.
MEAS UNITS Changes the units for the selected measurement—
conductivity: µS/cm (default), mS/cm, µS/m, mS/m or
S/m.
Option Description
TEMP UNITS Sets the temperature units to °C (default) or °F.
T-COMPENSATION Adds a temperature-dependent correction to the
measured value—linear (default: 2.0%/°C, 25 °C),
ammonia, temp table (enter x,y points in ascending
order), none, natural water or pure water. For special
applications, a user-defined linear compensation can
be entered (0–4%/°C, 0–200 °C). Natural water
compensation is not available for TDS.
CELL CONSTANT Sets the cell constant range to 0.05, 0.5, 1.0 (default),
5.0, 10.0, 0.01 Polymetron, 0.1 Polymetron, or
1.0 Polymetron. After the range is selected, the user
can enter the certified K value from the label on the
sensor cable. When the certified K value is entered,
the calibration curve is defined.
CABLE LENGTH Sets the actual length of the sensor cable to improve
measurement accuracy (default: 20 ft (Polymetron
sensors default: 5 ft)).
TEMP ELEMENT Sets the temperature element for automatic
temperature compensation to PT100 or
PT1000 (default). After selection, the user should
enter the certified T-factor from the label on the sensor
cable for best accuracy. If no element is used, the
type can be set to manual and a value for temperature
compensation can be entered (manual default: 25 °C).
Note: If a sensor with a PT100 or PT1000 element is
set to manual and the sensor is replaced or the sensor
days are reset, the TEMP ELEMENT automatically
changes to the default setting.
FILTER Sets a time constant to increase signal stability. The
time constant calculates the average value during a
specified time—0 (no effect, default) to 60 seconds
(average of signal value for 60 seconds). The filter
increases the time for the sensor signal to respond to
actual changes in the process.
10 English
Option Description
LOG SETUP Sets the time interval for data storage in the data log
—5, 30 seconds, 1, 2, 5, 10, 15 (default), 30,
60 minutes.
RESET DEFAULTS Sets the configuration menu to the default settings. All
user-defined settings are lost.
Adjust the T-factor for non-standard cable lengths
When the sensor cable is extended or shortened from the standard 6 m
(20 ft), the resistance of the cable changes. This change reduces the
accuracy of temperature measurements. To correct for this difference,
calculate a new T-factor.
Note: This procedure applies only to sensors with a PT1000 temperature element.
Sensors with a PT100 temperature element are less accurate.
1. Measure the temperature of a solution with the sensor and with an
independent, reliable instrument such as a thermometer.
2. Record the difference between the temperature measured from the
sensor and from the independent source (actual).
For example, if the actual temperature is 50 °C and the sensor
reading is 53 °C, the difference is 3 °C.
3. Multiply this difference by 3.85 to get an adjustment value.
Example: 3 x 3.85 = 11.55.
4. Calculate a new T-factor:
Sensor temperature > actual—add the adjustment value to the T-
factor on the sensor cable
Sensor temperature < actual—subtract the adjustment value from
the T-factor on the sensor cable
5. Enter the new T-factor in the Configure, Temp Element menu.
Calibrate the sensor
About sensor calibration
During calibration, data is not sent to the datalog. Thus, the datalog can
have areas where the data is intermittent.
Zero calibration procedure
Use the zero calibration procedure to define the unique zero point of the
conductivity sensor. The zero point must be defined before the sensor is
calibrated for the first time with a reference solution or process sample.
1. Remove the sensor from the process. Wipe the sensor with a clean
towel or use compressed air to make sure the sensor is clean and
dry.
2. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate.
3. Push ENTER to select Zero Cal.
4. If the passcode is enabled in the security menu for the controller,
enter the passcode.
5. Select the option for the output signal during calibration:
Option Description
Active The instrument sends the current measured output value during
the calibration procedure.
Hold The sensor output value is held at the current measured value
during the calibration procedure.
Transfer A preset output value is sent during calibration. Refer to the
controller user manual to change the preset value.
6. Hold the dry sensor in the air and push ENTER.
7. Review the calibration result:
Pass—the zero point is set.
Fail—the value is outside of accepted limits. Make sure the sensor
is dry and repeat the zero calibration procedure. Make sure that
the cause is not the digital extension cable or a lot of electronic
noise.
8. If the calibration passed, push ENTER to continue.
9. For the sc100 controller, go to step 12.
10. If the option for operator ID is set to Yes in the Calibration Options
menu, enter an operator ID. Refer to Change calibration options
on page 14.
English
11
11. On the New Sensor screen, select whether the sensor is new:
Option Description
Yes The sensor was not calibrated previously with this controller. The
days of operation and previous calibration curves for the sensor are
reset.
No The sensor was calibrated previously with this controller.
12. Proceed to the calibration with a reference solution or process
sample.
Calibration with a reference solution
Calibration adjusts the sensor reading to match the value of a reference
solution. Use a reference solution that is at the same value or higher
than the expected measurement readings.
Note: If the sensor is being calibrated for the first time, be sure to complete the
zero calibration first.
1. Thoroughly rinse the clean sensor in deionized water.
2. Put the sensor in the reference solution. Support the sensor so that it
does not touch the container. Make sure that the sensing area is fully
immersed in the solution (Figure 4). Stir the sensor to remove
bubbles.
Figure 4 Sensor in reference solution
3. Wait for the sensor and solution temperature to equalize. This can
take 30 minutes or more if the temperature difference between the
process and reference solution is significant.
4. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate.
5. Select the calibration for the specified parameter and push ENTER:
Conductivity—Cond Cal
TDS—TDS Cal
Salinity—Cond Cal
Concentration—Conc Cal or Cond Cal
6. If the passcode is enabled in the security menu for the controller,
enter the passcode.
7. Select the option for the output signal during calibration:
Option Description
Active The instrument sends the current measured output value during
the calibration procedure.
12 English
Option Description
Hold The sensor output value is held at the current measured value
during the calibration procedure.
Transfer A preset output value is sent during calibration. Refer to the
controller user manual to change the preset value.
8. With the sensor in the reference solution, push ENTER.
9. Enter the reference temperature of the reference solution and push
ENTER.
10. Enter the slope of the reference solution and push ENTER.
11. Wait for the value to stabilize and push ENTER.
Note: The screen may advance to the next step automatically.
12. Use the arrow keys to enter the value of the reference solution and
push ENTER.
13. Review the calibration result:
Passed—the sensor is calibrated and ready to measure samples.
The slope and/or offset values are shown.
Failed—the calibration slope or offset is outside of accepted limits.
Repeat the calibration with fresh reference solutions. Refer to
Maintenance on page 15 and Troubleshooting on page 16 for
more information.
14. If the calibration passed, push ENTER to continue.
15. If the option for operator ID is set to Yes in the Calibration Options
menu, enter an operator ID. Refer to Change calibration options
on page 14.
16. On the New Sensor screen, select whether the sensor is new:
Option Description
Yes The sensor was not calibrated previously with this controller. The
days of operation and previous calibration curves for the sensor are
reset.
No The sensor was calibrated previously with this controller.
17. Return the sensor to the process and push ENTER.
The output signal returns to the active state and the measured
sample value is shown on the measure screen.
Note: If the output mode is set to hold or transfer, select the delay time when
the outputs return to the active state.
Calibration with the process sample
The sensor can remain in the process sample, or a portion of the
process sample can be removed for calibration.
1. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate.
2. Select the calibration for the specified parameter and push ENTER:
Conductivity—Cond Cal
TDS—TDS Cal
Salinity—Cond Cal
Concentration—Conc Cal or Cond Cal
3. If the passcode is enabled in the security menu for the controller,
enter the passcode.
4. Select the option for the output signal during calibration:
Option Description
Active The instrument sends the current measured output value during
the calibration procedure.
Hold The sensor output value is held at the current measured value
during the calibration procedure.
Transfer A preset output value is sent during calibration. Refer to the
controller user manual to change the preset value.
5. With the sensor in the process sample, push ENTER.
The measured value is shown.
6. Wait for the value to stabilize and push ENTER.
7. Use the arrow keys to enter the value of the process sample and
push ENTER.
English
13
8. Review the calibration result:
Passed—the sensor is calibrated and ready to measure samples.
The slope and/or offset values are shown.
Failed—the calibration slope or offset is outside of accepted limits.
Repeat the calibration with fresh reference solutions. Refer to
Maintenance on page 15 and Troubleshooting on page 16 for
more information.
9. If the calibration passed, push ENTER to continue.
10. If the option for operator ID is set to Yes in the Calibration Options
menu, enter an operator ID. Refer to Change calibration options
on page 14.
11. On the New Sensor screen, select whether the sensor is new:
Option Description
Yes The sensor was not calibrated previously with this controller. The
days of operation and previous calibration curves for the sensor are
reset.
No The sensor was calibrated previously with this controller.
12. Return the sensor to the process and push ENTER.
The output signal returns to the active state and the measured
sample value is shown on the measure screen.
Note: If the output mode is set to hold or transfer, select the delay time when
the outputs return to the active state.
Temperature calibration
The instrument is calibrated at the factory for accurate temperature
measurement. The temperature can be calibrated to increase accuracy.
1. Put the sensor in a container of water.
2. Measure the temperature of the water with an accurate thermometer
or independent instrument.
3. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate.
4. Select 1 PT Temp Cal and push ENTER.
5. Wait for the value to stabilize and push ENTER.
6. Enter the exact value and push ENTER.
7. Return the sensor to the process and push ENTER.
Exit calibration procedure
If the BACK key is pushed during a calibration, the user can exit the
calibration.
1. Push the BACK key during a calibration. Three options are shown:
Option Description
QUIT CAL Stop the calibration. A new calibration must start from the
beginning.
BACK TO CAL Return to the calibration.
LEAVE CAL Exit the calibration temporarily. Access to other menus is
allowed. A calibration for a second sensor (if present) can
be started. To return to the calibration, push the MENU key
and select Sensor Setup, [Select Sensor].
2. Use the arrow keys to select one of the options and push ENTER.
Change calibration options
The user can set a reminder or include an operator ID with calibration
data from the CAL OPTIONS menu.
1. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate, Cal Options.
2. Use the arrow keys to select an option and push ENTER.
Option Description
CAL REMINDER Sets a reminder for the next calibration in days, months or
years—Off (default), 1 day, 7, 30, 60, or 90 days, 6 or
9 months, 1 or 2 years
OP ID on CAL Includes an operator ID with calibration data—Yes or No
(default). The ID is entered during the calibration.
14 English
Reset calibration options
The calibration options can be reset to the factory default options.
1. Push the MENU key and select Sensor Setup, [Select Sensor],
Calibrate, Reset Default Cal.
2. If the passcode is enabled in the security menu for the controller,
enter the passcode.
3. Push ENTER. The Reset Cal? screen is shown.
4. Push ENTER. All calibration options are set to the default values.
5. If the option for operator ID is set to Yes in the Calibration Options
menu, enter an operator ID. Refer to Change calibration options
on page 14.
6. On the New Sensor screen, select whether the sensor is new:
Option Description
Yes The sensor was not calibrated previously with this controller. The
days of operation and previous calibration curves for the sensor are
reset.
No The sensor was calibrated previously with this controller.
7. Push the BACK key to return to the measure screen.
Modbus registers
A list of Modbus registers is available for network communication. Refer
to the manufacturer's website for more information.
Maintenance
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks
described in this section of the document.
Clean the sensor
W A R N I N G
Chemical exposure hazard. Obey laboratory safety procedures and
wear all of the personal protective equipment appropriate to the
chemicals that are handled. Refer to the current safety data sheets
(MSDS/SDS) for safety protocols.
W A R N I N G
Personal injury hazard. Removal of a sensor from a pressurized vessel can be
dangerous. Installation and removal of these sensors should be done by
individuals trained in proper high pressure and temperature installation. Always
use industry approved hardware and safety procedures when dealing with high
pressure and/or temperature fluid transport systems.
Pre-requisite: Prepare a mild soap solution with warm water and
dishwashing detergent, Borax hand soap or a similar soap.
Examine the sensor periodically for debris and deposits. Clean the
sensor when there is a buildup of deposits or when performance has
degraded.
1. Use a clean, soft cloth to remove loose debris from the end of the
sensor. Rinse the sensor with clean, warm water.
2. Soak the sensor for 2 to 3 minutes in the soap solution.
3. Use a soft bristle brush to scrub the entire measuring end of the
sensor.
4. If debris remains, soak the measuring end of the sensor in a dilute
acid solution such as < 5% HCl for a maximum of 5 minutes.
5. Rinse the sensor with water and then return to the soap solution for
2 to 3 minutes.
6. Rinse the sensor with clean water.
Always calibrate the sensor after maintenance procedures are done.
English
15
Troubleshooting
Intermittent data
During calibration, data is not sent to the datalog. Thus, the datalog can
have areas where the data is intermittent.
Test the conductivity sensor
If a calibration fails, first complete the maintenance procedures in
Maintenance on page 15.
1. Disconnect the sensor wires.
2. Use an ohmmeter to test the resistance between the sensor wires as
shown in Table 4.
Note: Be sure that the ohmmeter is set to its highest range for all infinite (open
circuit) resistance readings.
Table 4 Conductivity resistance measurements
Measurement points Resistance
Between blue and white wires 1089–1106 ohms at 23–27 °C
Between red wire and sensor body Less than 5 ohms
Between black wire and inner electrode Less than 5 ohms
Between black and red wires Infinite (open circuit)
Between black and white wires Infinite (open circuit)
Between red and white wires Infinite (open circuit)
Between red and inner shield wires Infinite (open circuit)
Between black and inner shield wires Infinite (open circuit)
Between white and inner shield wires Infinite (open circuit)
Between outer and inner shield wires Infinite (open circuit)
If one or more of the measurements is incorrect, call technical support.
Supply technical support with the serial number of the sensor and the
resistance values measured.
Sensor diagnostic and test menu
The sensor diagnostic and test menu shows current and historical
information about the instrument. Refer to Table 5. To access the sensor
diagnostic and test menu, push the MENU key and select Sensor Setup,
[Select Sensor], DIAG/TEST.
Table 5 Sensor DIAG/TEST menu
Option Description
SENSOR INFORMATION Shows the name and serial number that was entered
by the user.
CARD INFORMATION Shows the version and the serial number for the
sensor module.
CAL DAYS Shows the number of days since the last calibration.
CAL HISTORY Shows a list of the calibrations and the details for
each calibration.
RESET CAL HISTORY Service use only. Resets the calibration history for
the sensor. All previous calibration data is lost.
SENSOR SIGNALS Shows the current sensor signal and span in µS/cm.
SENSOR DAYS Shows the number of days that the sensor has been
in operation.
RESET SENSOR DAYS Resets the Sensor Days counter.
Error list
When an error occurs, the reading on the measurement screen flashes
and all outputs are held when specified in the controller menu. To show
16
English
the sensor errors, press the MENU key and select Sensor Diag, [Select
Sensor], Error List. A list of possible errors is shown in Table 6.
Table 6 Error list for conductivity sensors
Error Description Resolution
MEAS TOO
HIGH
The measured value is >
2,000,000 µS/cm,
1,000,000 ppm or
20,000 ppt
Make sure that the sensor is
configured for the correct cell
constant.
MEAS TOO
LOW
The measured value is <
0 µS/cm, 0 ppm or 0 ppt
Make sure that the sensor is
configured for the correct cell
constant.
ZERO TOO
HIGH
The zero calibration value is
> 500,000 counts
Make sure that the sensor is held
in air during zero calibration and is
not located near radio frequency or
electromagnetic interference.
Make sure that the cable is
shielded by metal conduit.
ZERO TOO
LOW
The zero calibration value is
< –500,000 counts
TEMP TOO
HIGH
The measured temperature
is > 130 °C
Make sure that the sensor is
configured for the correct
temperature element. Refer to
Test the conductivity sensor
on page 16.
TEMP TOO
LOW
The measured temperature
is < –10 °C
ADC
FAILURE
The analog to digital
conversion failed
Make sure that the sensor module
is fully inserted into the controller
connector. Replace the sensor
module.
Table 6 Error list for conductivity sensors (continued)
Error Description Resolution
SENSOR
MISSING
The sensor is missing or
disconnected
Examine the wiring and
connections for the sensor and for
the module. Make sure that the
terminal block is fully inserted into
the module.
SENS OUT
RANGE
The sensor signal is outside
of the accepted limits for
the cell constant that is
used (0.01 and 0.05:
100 µS/cm; 0.5:
1000 µS/cm; 1:
2000 µS/cm; 5:
10,000 µS/cm; 10:
200,000 µS/cm)
Make sure that the sensor is
configured for the correct cell
constant.
Warning list for sensors
A warning does not affect the operation of menus, relays and outputs. A
warning icon flashes and a message is shown on the bottom of the
measurement screen. To show the sensor warnings, press the MENU
key and select Sensor Diag, [Select Sensor], Warning List. A list of
possible warnings is shown in Table 7.
Table 7 Warning list for conductivity sensors
Warning Description Resolution
ZERO TOO HIGH The zero calibration value
is >300,000 counts
Make sure that the sensor is
held in air during zero
calibration and is not located
near radio frequency or
electromagnetic interference.
Make sure that the cable is
shielded by metal conduit.
ZERO TOO LOW The zero calibration value
is < –300,000 counts
TEMP TOO HIGH The measured temperature
is > 100 °C
Make sure that the sensor is
configured for the correct
temperature element.
TEMP TOO LOW The measured temperature
is < 0 °C
English 17
Table 7 Warning list for conductivity sensors (continued)
Warning Description Resolution
CAL OVERDUE The Cal Reminder time
has expired
Calibrate the sensor.
NOT
CALIBRATED
The sensor has not been
calibrated
Calibrate the sensor.
REPLACE
SENSOR
The sensor has been in
operation > 365 days
Calibrate the sensor with a
reference solution and reset
the sensor days. Refer to
Sensor diagnostic and test
menu on page 16. If the
calibration fails, call technical
support.
CAL IN
PROGRESS
A calibration was started
but not completed
Return to calibration.
OUTPUTS ON
HOLD
During calibration, the
outputs were set to hold for
a selected time.
The outputs will become active
after the selected time period.
WRONG LINEAR
TC
The user-defined linear
temperature compensation
is out of range
The value must be between
0 and 4%/°C; 0 to 200 °C.
WRONG TC
TABLE
The user-defined
temperature compensation
table is out of range
The temperature is above or
below the temperature range
defined by the table.
Event list for sensors
The event list shows current activities such as configuration changes,
alarms, warning conditions, etc. To show the events, press the MENU
key and select Sensor Diag, [Select Sensor], Event List. A list of possible
events is shown in Table 8. Previous events are recorded in the event
log, which can be downloaded from the controller. Refer to the controller
documentation for data retrieval options.
Table 8 Event list for conductivity sensors
Event Description
CAL READY The sensor is ready for calibration
CAL OK The current calibration is good
TIME EXPIRED The stabilization time during calibration expired
CAL FAIL The calibration failed
CAL HIGH The calibration value is above the upper limit
K OUTRANGE The cell constant K is out of range for the current
calibration
UNSTABLE The reading during calibration was unstable
CHANGE IN CONFIG float The configuration was changed—floating point type
CHANGE IN CONFIG text The configuration was changed—text type
CHANGE IN CONFIG int The configuration was changed—integer value type
RESET CONFIG The configuration was reset to the default options
POWER ON EVENT The power was turned on
ADC FAILURE The ADC conversion failed (hardware failure)
FLASH ERASE The external serial flash memory erase occurred
TEMPERATURE The temperature is out of range (-20 to 200 °C)
SAMPLE CAL START Start of calibration for conductivity
SAMPLE CAL END End of calibration for conductivity
ZERO CAL START Start of zero calibration
ZERO CAL END End of zero calibration
18 English
Replacement parts and accessories
Note: Product and Article numbers may vary for some selling regions. Contact the
appropriate distributor or refer to the company website for contact information.
Consumables
Description Quantity Item no.
Conductivity reference solution,
100–1000 µS/cm
1 L 25M3A2000-119
Conductivity reference solution,
1000–2000 µS/cm
1 L 25M3A2050-119
Conductivity reference solution,
2000–150,000 µS/cm
1 L 25M3A2100-119
Conductivity reference solution,
200,000–300,000 µS/cm
1 L 25M3A2200-119
Parts and accessories
Description Item no.
Cable, 5 m (16 ft) 08319=A=0005
Cable, 10 m (33 ft) 08319=A=0010
Cable, 20 m (66 ft) 08319=A=0020
Flow-thru chamber, 6 mm (¼ in.) NPT threading 08318=A=0001
Flow-thru chamber, 19 mm (¾ in.) NPT threading 08313=A=0001
Gasket, EDPM, 38 mm (1.5 in.) 429=500=380
Gasket, EDPM, 51 mm (2 in.) 429=500=510
Mounting kit with EPDM gasket, clamp and stainless steel
ferrule (h=13 mm), 38 mm (1.5 in.) internal diameter,
50.5 mm (1.99 in.) external diameter
08394=A=0380
Mounting kit with EPDM gasket, clamp and stainless steel
ferrule (h=13 mm), 51 mm (2 in.) internal diameter, 64 mm
(2.52 in.) external diameter
08394=A=0510
Parts and accessories (continued)
Description Item no.
Mounting kit with EPDM gasket, clamp and stainless steel
flow-thru chamber, 38 mm (1.5 in.) internal diameter,
50.5 mm (1.99 in.) external diameter
08394=A=8150
Mounting kit with EPDM gasket, clamp and stainless steel
flow-thru chamber, 51 mm (2 in.) internal diameter, 64 mm
(2.52 in.) external diameter
08394=A=8200
Certificate, standard test certificate states the real value of
the cell constant at ± 2% according to ISO 7888, ASTM
D5391; 50.5 mm (1.99 in.) external diameter
08394=A=1500
Certificate, optional conformity certificate (FDA materials,
stainless steel EN 10204 3.1 B, roughness coefficient <
0.4 µm); 50.5 mm (1.99 in.) external diameter
08394=A=1511
Certificate, standard test certificate states the real value of
the cell constant at ± 2% according to ISO 7888, ASTM
D5391; 64 mm (2.52 in.) external diameter
08394=A=2000
Certificate, optional conformity certificate (FDA materials,
stainless steel EN 10204 3.1 B, roughness coefficient <
0.4 µm); 64 mm (2.52 in.) external diameter
08394=A=2011
English 19
Inhaltsverzeichnis
Technische Daten auf Seite 20 Wartung auf Seite 34
Allgemeine Informationen
auf Seite 21
Fehlersuche und Behebung
auf Seite 34
Installation auf Seite 22 Ersatzteile und Zubehör auf Seite 38
Betrieb auf Seite 28
Technische Daten
Änderungen vorbehalten.
Tabelle 1 Technische Daten des Moduls
Technische Daten Details
Messbereich (Leitfähigkeit) Zellkonstante 0,01:
0,01–200 µS/cm
Zellkonstante 0,1:
0,1 µS–2 mS/cm
Zellkonstante 1: 1 µS–2 mS/cm
Ansprechzeit 0,5 Sekunden
Wiederholbarkeit//Genauigkeit (0–20 µS/cm) ±0,1/0,1 µS/cm
Genauigkeit (20–200,000 µS/cm) ± 0,5% des Messwertes
Maximale Kabellänge 91 m (299 Fuß)
Tabelle 2 Sensorspezifikationen
Technische Daten Details
Temperaturelement PT100
Sensorkabel 4 Leiter (plus 2 Abschirmungen); 5 m
(16 Fuß), 10 m (33 Fuß) oder 20 m (66 Fuß);
bei 150 °C (302 °F)
Tabelle 2 Sensorspezifikationen (fortgesetzt)
Technische Daten Details
Benetzte Materialien Schwarzes Netzteilgehäuse, Edelstahl 316L
Innenelektrode, Edelstahl 316L
Außenelektrode, Netzteilisolator und IP65-
Polyesterglas-Stecker.
Benetzte Materialien—8311 Schwarzes Netzteilgehäuse, Edelstahl 316L
Innenelektrode, Edelstahl 316L
Außenelektrode, Netzteilisolator und IP65-
Polyesterglas-Stecker.
Benetzte Materialien—8312 Schwarzes Netzteilgehäuse, Innenelektrode
Graphit, Außenelektrode Graphit,
Netzteilisolator und IP65-Polyesterglas-
Stecker.
Benetzte Materialien—8315 316L-Edelstahlgehäuse, 316L-
Edelstahlinnenelektroden, 316L-
Edelstahlaußenelektrode, PES-Isolator,
Viton
®
O-Ring und IP65-Polyesterglas-
Stecker.
Benetzte Materialien—8316 316L-Edelstahlgehäuse, 316L-
Edelstahlinnenelektroden, 316L-
Edelstahlaußenelektrode, PES-Isolator,
Viton O-Ring und IP65-Polyesterglass-
Stecker.
Benetzte Materialien—8317 316L-Edelstahlgehäuse, Innenelektrode
Graphit, Außenelektrode Graphit, PES-
Isolator, Viton O-Ring und IP65-
Polyesterglas-Stecker.
Benetzte Materialien—8394 Edelstahlgehäuse, 316-Edelstahlelektrode,
PEEK
®
, EPDM-Dichtung und IP65-
Polyesterglas-Stecker.
Temperatur-/Druckgrenze—8315,
8316, 8317 oder 8394
1
150 °C (302 °F) bei 25 bar (362.5 psi)
Temperatur-/Druckgrenze—8310,
8311 or 8312
125 °C (257 °F) bei 10 bar (145 psi).
1
Befestigungsteile und Sanitärbefestigungen anderer Marken können die angegebenen Werte reduzieren.
20 Deutsch
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