Brooks FC8744 / FC8800 / FC8900 Kasutusjuhend

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Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Brooks
®
Flow Controllers
for Gas and Liquid Service
Model FC 8744, Series FC 8800 and FC 8900
Model 1350G
with FC 8800
Flow Controller
Model FC 8744
Flow Controller
Series FC 8800 / FC 8900
Flow Controller
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Dear Customer,
We appreciate this opportunity to service your flow measurement and control requirements with a Brooks
Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their
gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for
various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,
analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance,
reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirements
and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety. Should you require any additional information concerning
Brooks products and services, please contact your local Brooks Sales and Service Office listed on the back cover
of this manual or visit www.BrooksInstrument.com
Yours sincerely,
Brooks Instrument
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
THIS PAGE WAS
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i
Contents
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Paragraph Page
Number Number
Introduction Section 1
1-1 Description .....................................................................................................................................1-1
1-2 Design Features .............................................................................................................................1-1
1-3 Specifications .................................................................................................................................1-1
Installation Section 2
2-1 General ..........................................................................................................................................2-1
2-2 Receipt of Equipment .....................................................................................................................2-1
2-3 Recommended Storage Practice....................................................................................................2-1
2-4 Return Shipment ............................................................................................................................2-2
2-5 Transit Precautions.........................................................................................................................2-2
2-6 Removal from Storage....................................................................................................................2-2
2-7 Installation ......................................................................................................................................2-3
2-8 Panel Mounting...............................................................................................................................2-3
Operation Section 3
3-1 Operating Precaution......................................................................................................................3-1
3-2 General ..........................................................................................................................................3-1
Maintenance Section 4
4-1 General ..........................................................................................................................................4-1
Section A Essential Instructions
Essential Instructions......................................................................................................................A-1
Warranty, Local Sales/Service Contact Information ....................................................................... Back Cover
FIGURES
Figure Page
Number Number
1-1 Cutaway View, Principle of Operation .............................................................................................1-5
1-2 Cutaway View, NRS Valve ..............................................................................................................1-5
1-3 Cutaway View, cartridge Valve ........................................................................................................1-5
1-4 Dimensional Drawing Model FC 8744 ............................................................................................1-5
1-5 Dimensional Drawing Models FC 8802 and 8812 ...........................................................................1-6
1-6 Dimensional Drawing Models FC 8902 and 8912 ...........................................................................1-6
1-7 Dimensional Drawing Model FC 8842 ............................................................................................1-7
1-8 Dimensional Drawing Model FC 8942 ............................................................................................1-7
1-9 Dimensional Drawing Model FC 8845 ............................................................................................1-8
1-10 Dimensional Drawing Model FC 8945 ............................................................................................1-8
1-11 Dimensional Drawing Models FC 8805 and 8815 ...........................................................................1-9
1-12 Dimensional Drawing Models FC 8905 and 8915 ...........................................................................1-9
1-13 Dimensional Drawing Model FC 8830 ...........................................................................................1-10
TABLES
Table Page
Number Number
1-1 Flow Ranges ..................................................................................................................................1-3
1-2a Pressure/Temperature Ratings & Pressure Drop............................................................................1-3
1-2b Pressure/Temperature Ratings CRN ..............................................................................................1-3
1-3 Materials of Construction/ Connection/ Valve Option ......................................................................1-4
1-4 Model Code ...................................................................................................................................1-11
1-5 Sizing Chart ...................................................................................................................................1-13
ii
Contents
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
THIS PAGE WAS
INTENTIONALLY
LEFT BLANK
1-1
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
1-1 Description
Brooks
®
flow controllers are designed to maintain a constant differential
pressure across an integral, manual flow regulating valve. The incoming
fluid pressure on one side of the diaphragm, and outlet pressure plus
spring action on the other side, position an internal diaphragm-actuated
control valve. Variations in the supply or discharge pressure disturb the
balance of forces on the diaphragm, causing the internal control valve to
open or close, thus maintaining a fixed differential pressure across the
integral, manual flow regulating valve resulting in constant flow.
Refer to Figure 1-1.
Model FC 8744 controllers are used for accurately adjusting and
maintaining small gas and liquid flows with variable downstream pressures.
Series FC 8800 controllers are used for accurately adjusting and
maintaining liquid and gas flows with variable upstream pressures.
Series FC 8900 controllers are used for accurately adjusting and
maintaining liquid and gas flows with variable downstream pressures.
1-2 Design Features
Wide range of models for high and low flow rates.
Integral Controller with flowmeter assemblies in a compact size.
Brass or 316 Stainless Steel construction compatible with a wide range
of fluids.
Front or Rear Panel Mounting options.
15 Turn NRS
TM
(extremely low flow) valve option for more precise
control.
1-3 Specifications
Flow Ranges
Water - up to 480 GPH / 1820 l/h
Air - up to 2130 SCFH / 56000 l
n
/h
Refer to Table 1-1.
Pressure and Temperature Ratings
Up to 1000 psig / 69 bar.
Refer to Table 1-2a or 1-2b.
Minimum Operating Temperature: -40°F/C.
Maximum Operating Temperature: Refer to Tables 2a or 2b.
1-2
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Pressure Equipment Directive (97/23/EC)
Equipment falls under Sound Engineering Practice (SEP) according to the
directive.
Pressure Drop
Refer to Table 1-2a.
Materials of Construction Controller Body:
316 Stainless Steel, Brass or Aluminum (FC 8744 only).
Refer to Table 1-3.
Controller Diaphragm:
Buna-N, Teflon
®
or Viton
®
fluoroelastomers
Refer to Table 1-3.
Needle Valve:
1) 316 Stainless Steel Cartridge valve, Refer to Figure 1-3,
Refer to DS-VA-CART-eng
2) 316 Stainless Steel NRS Valve, Refer to Figure 1-2,
Refer to DS-VA-8503-eng
3) 316 Stainless Steel standard needle valve type
Refer to Table 1-3.
O-rings:
Viton fluoroelastomers
Buna-N
Kalrez
®
(SS body only)
EPR (SS body only)
Kalrez
®
/Teflon
®
(SS body only)
Refer to Table 1-3.
Meter Dimensions
Refer to Figures 1-2 thru 1-11.
Sizing
Refer to Table 1-5.
Material Certification: (Stainless Steel body only)
Certification to NACE MR-01-75
Certification to DIN 50049-2.2
Certification to DIN 50049-3.1
Ordering Information and Model Codes
Refer to Table 1-4.
1-3
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Table 1-1 Flow Ranges
Table 1-2a Pressure/Temperature Ratings and Pressure Drop
Table 1-2b Pressure/Temperature Ratings CRN
1-4
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Table 1-3 Materials of Construction / Connection / Valve Option
Figure 1-1 Cutaway View, Principle of Operation
Figure 1-3 Cutaway View, Cartridge ValveFigure 1-2 Cutaway View, NRS Valve
Model
Item 00 02 05 12 15 40 42 45 FC 8830 FC 8744
Body/Diaphragm/Valve Seat & O-ring
Brass/Viton X X - X - X X - - -
Brass/Buna/Buna-N X X - X - X X - - -
SS/Teflon XXXXXXXXX -
SS/Viton X X - X - X X - X -
A
lum/Buna-N ---------X
Connection Size and Type
1/4" F-NPT XXXXXXXX - -
1/8" F-NPT XXX- -XXX-X
1/8" Tube Compression X X X - - X X X - X
1/4" Tube Compression XXXXXXXX - -
1/4" I.D. Hose X X - X - X X - - X
3/4" F-NPT --------X-
Integral 5/16-24 UNF Thd ---------X
Integral connection for 1350/55 - one end X - - - - X - - - -
Filter
Filter - inlet XXXXXXXX-X
Filter - inlet & outlet ---------X
V
alve Type
Cartridge valve XXX-------
NRS Valve -----XXX-X
Digital handle NRS Valve -----XXX-X
High Flow Needle Valve ---XX---X-
No Valve XXX- -XXX-X
1-5
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Figure 1-5 Dimensional Drawing Models FC 8802 and 8812
Figure 1-4 Dimensional Drawing Model FC 8744
1-6
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Figure 1-7 Dimensional Drawing Model FC 8842
Figure 1-6 Dimensional Drawing Models FC 8902 and 8912
1-7
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Figure 1-9 Dimensional Drawing Model FC 8845
Figure 1-8 Dimensional Drawing Model FC 8942
1-8
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Figure 1-11 Dimensional Drawing Models FC 8805 and 8815
Figure 1-10 Dimensional Drawing Model FC 8945
1-9
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Figure 1-13 Dimensional Drawing Model FC 8830
Figure 1-12 Dimensional Drawing Models FC 8905 and 8915
1-10
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Table 1-4 Model Code
1-11
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Table 1-4 Model Code Cont’d
1-12
Section 1 Introduction
Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
Table 1-5 Sizing Chart
2-1
Section 2 InstallationInstallation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
2-1 General
This section contains the procedures for the receipt and installation of the
instrument. Do not attempt to start the system until the instrument has
been permanently installed. It is extremely important that the start-up
procedures be followed in the exact sequence presented.
2-2 Receipt of Equipment
When the instrument is received, the outside packing case should be
checked for damage incurred during shipment. If the packing case is
damaged, the local carrier should be notified at once regarding his liability.
A report should be submitted to your nearest Product Service Department.
Brooks Instrument
407 W. Vine Street
P.O. Box 903
Hatfield, PA 19440 USA
Toll Free (888) 554 FLOW (3569)
Tel (215) 362 3700
Fax (215) 362 3745
E-mail: BrooksAm@BrooksInstrument.com
www.BrooksInstrument.com
Brooks Instrument Brooks Instrument
Neonstraat 3 1-4-4 Kitasuna Koto-Ku
6718 WX Ede, Netherlands Tokyo, 136-0073 Japan
P.O. Box 428 Tel +81 (0) 3 5633 7100
6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101
Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com
Fax +31 (0) 318 549 309
E-mail: BrooksEu@BrooksInstrument.com
Remove the envelope containing the packing list. Outside of your clean area,
carefully remove the equipment from the packing case. Make sure spare
parts are not discarded with the packing material. Inspect for damaged or
missing parts.
2-3 Recommended Storage Practice
If intermediate or long-term storage of equipment is required, it is
recommended that the equipment be stored in accordance with the
following:
a. Within the original shipping container.
b. Stored in a sheltered area, preferably a warm, dry, heated warehouse.
c. 32°C (90°F)maximum,45°F (7°C) minimum.
d. Relative humidity 45% nominal, 60% maximum, 25% minimum.
Upon removal from storage a visual inspection should be
conducted to verify the condition of equipment is "as received".
2-2
Section 2 Installation Installation and Operation Manual
X-VA-FC-eng
Part Number: 541B045AAG
December, 2015
Flow Controllers for Gas and Liquid Service
2-4 Return Shipment
Prior to returning any instrument to the factory visit the Brooks website
www.BrooksInstrument.com for a Return Materials Authorization Number
(RMA#), or contact one of the following locations:
Brooks Instrument
407 W. Vine Street
P.O. Box 903
Hatfield, PA 19440 USA
Toll Free (888) 554 FLOW (3569)
Tel (215) 362 3700
Fax (215) 362 3745
E-mail: BrooksAm@BrooksInstrument.com
www.BrooksInstrument.com
Brooks Instrument Brooks Instrument
Neonstraat 3 1-4-4 Kitasuna Koto-Ku
6718 WX Ede, Netherlands Tokyo, 136-0073 Japan
P.O. Box 428 Tel +81 (0) 3 5633 7100
6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101
Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com
Fax +31 (0) 318 549 309
E-mail: BrooksEu@BrooksInstrument.com
Instrument must have been purged in accordance with the following:
All flow instruments returned to Brooks requires completion of Form
RPR003-1, Brooks Instrument Decontamination Statement, along with a
Material Safety Data Sheet (MSDS) for the fluid(s) used in the instrument.
Failure to provide this information will delay processing by Brooks
personnel. Copies of these forms can be downloaded from the Brooks
website www.BrooksInstrument.com or are available from any Brooks
Instrument location listed above.
2-5 Transit Precautions
To safeguard against damage during transit, transport the instrument to the
installation site in the same container used for transportation from the
factory if circumstances permit.
2-6 Removal from Storage
Upon removal from storage, a visual inspection should be conducted to
verify the condition of the equipment is “as received.” If the equipment has
been in storage in conditions in excess of those recommended
(See Section 2-3), the device should be subjected to a pneumatic pressure
test in accordance with applicable vessel codes.
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Brooks FC8744 / FC8800 / FC8900 Kasutusjuhend

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Kasutusjuhend