6
Step #1c: Follow this step if this is the second amp in the bike and the first amp is
also a Hogtunes REV 200-AA or a NCA 70.2. Locate the blue plug with
red/black and white/black wires on it and plug this into the expansion
port (also a blue plug) located on the input harness of the “First” REV
200-AA. Take the white/black wires on the bypass plug and plug them
into the male connectors closest to the yellow heat shrink on the input
harness of the REV 200-AA you are now installing. Take the red/black
wires on the bypass plug and plug them into the male connectors closest
to the green heat shrink on the input harness of the REV 200-AA you are
now installing. There is a black wire on the input harness with a “ring
terminal” on one end which must attach to the radio using one of the
screws as shown in Diagram 1.3
Step #2: Earlier in the install, you located the black 4 pin plug with the
blue/black and brown/black wires on it and plugged it into the
“amplified output” on the amp. The blue/black wires will plug directly
to the speaker on the brake side of the bike. The brown/black wires will
plug directly to the speaker on the clutch side of the bike. Please double
check that this harness is plugged into the BLACK plug on the amp and
not the blue 4 pin plug on the input harness
Step #3: The orange wire is the “remote turn on lead” and tells the amp to turn on
whenever it sees +12v (.5 amp min.). Unplug the factory center wire (+)
on the cigarette lighter. Plug the orange lead from the amplifier directly
onto the lighter using the female connector. Plug the factory lighter wire
to the male “take off” connector which is part of the amps orange turn
on lead. IMPORTANT: If you do not attach the orange wire from the
amp to the center wire at the cigarette lighter, the amplifier will not turn
on. If the factory fuse for your cigarette lighter is blown and your
cigarette lighter does not work, your amplifier will not turn on.
Step #4: Routing the power harness - For Standards, Street Glide,
EG Classic, and Ultra Classic - For 98-06 bikes, the power harness
will pass under the inner fairing where the throttle and idle cables pass
through on the brake side of the bike. The harness is designed to be
routed between the frame backbone and gas tank on the brake side of
the bike and come out just behind the gas tank. You MAY need to undo
the back bolt of the gas tank and pivot the tank up to allow the harness
to pass through at the back of the gas tank. Be sure to re-install this bolt
and torque to factory specs! For 2007-2013 bikes, the balance of the
main wire harness will pass under the inner fairing where the main wire
harness passes through on the brake side of the bike. Loosen the tank
console and run wires up and over the gas tank, but under the tank
console. There is a provision on the front of the tank console for wires to
pass. Secure the amplifiers harness to the bike’s factory harness using
zip ties. When correctly installed, the power and ground wires are the
right length to connect onto the battery.