Trane Tracer Summit Hardware And Software Installation Manual

BMTW-SVN01F-EN

Hardware and Software

Installation

TRACER SUMMIT™

Version 16

Hardware and Software

Installation

Tracer Summit

™

Version 16

BMTW-SVN01F-EN

July 2004

Tracer Summit Version 16

BMTW-SVN01F-EN

Tracer Summit Hardware and Software Installation

This guide and the information in it are the property of American Standard Inc. and may not be used or reproduced in whole or in part,

without the written permission of American Standard Inc. Trane, a division of American Standard Inc., has a policy of continuous prod-

uct improvement and reserves the right to change design and specification without notice.

Use of the software contained in this package is provided under a software license agreement. Unauthorized use of the software or

related materials discussed in this guide can result in civil damages and criminal penalties. The terms of this license are included with

the compact disk. Please read them thoroughly.

Although Trane has tested the system described in this guide, no guarantee is offered that the system is error free.

Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any per-

son of such revision or change.

Trane may have patents or pending patent applications covering items in this publication. By providing this document, Trane does not

imply giving license to these patents.

The following are trademarks or registered trademarks of American Standard Inc.: CenTraVac, Dragon, Eagle, Horizon,

IntelliPak, TCM, Tracer, Tracer Summit, Trane, UCP2, VariTrac, VariTrane, CenTraVac, and Voyager.

he following are trademarks or registered trademarks of their respective companies or organizations: ARCNET from

Datapoint Corporation; AutoCAD from Autodesk; BACnet from ASHRAE; Neuron, LonMark, LonTalk, and LonWorks from

Echelon Corporation; Pentium from Intel Corporation; Windows, Windows XP, Internet Explorer, SQL database, and

Microsoft from Microsoft Corporation in the United States and other countries.

Printed in the U.S.A.

™

®

™

®

BMTW-SVN01F-EN

NOTICE:

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully:

WARNING

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

CAUTION

Indicates a situation that may result in equipment damage or property damage.

The following format and symbol conventions appear at appropriate sections throughout this manual:

IMPORTANT

Alerts installer, servicer, or operator to potential actions that could cause the product or system to

operate improperly but will not likely result in potential for damage.

◆ This symbol precedes a procedure that consists of only a single step.

Note:

A note may be used to make the reader aware of useful information, to clarify a point, or to describe

options or alternatives.

BMTW-SVN01F-EN i

Contents

Chapter 1 Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Tracer Summit System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

The Modular BCU (BMTW) and the BCU (BMTS) . . . . . . . . . . . . . . . . . . 1

BCU Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

UCM Communication Links—Wiring Requirements . . . . . . . . . . . . . . . . 5

Twisted-Pair Wire—Comm2, Comm3, and Comm4 . . . . . . . . . . . . . 5

Twisted-Pair Wire—Comm5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fiber-Optic Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

LAN Communication Links—Wiring Requirements. . . . . . . . . . . . . . . . . 6

Coaxial Cable (10Base2 or “Thinnet”)—Ethernet . . . . . . . . . . . . . . . 6

Unshielded, Twisted-Pair Wire (10BaseT)—Ethernet . . . . . . . . . . . . 6

Coaxial Cable—ARCNET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fiber-Optic Cable—Ethernet and ARCNET . . . . . . . . . . . . . . . . . . . . . 7

Optical-Link Loss Budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Remote Communication Requirements and Specifications . . . . . . . . . . 9

Communication Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Communication Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BCU Internal Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PC Workstation Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PC Workstation Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hardware Requirements for Tracer Summit Standard Software,

Tracer 100/Tracker Communications Package, and Building

Communications Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hardware Requirements for Tracer Summit Enterprise

Management Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Inspection Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hardware Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Panel Placement (Chapter 2)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Supply Wiring (Chapter 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Assignable Input Wiring (Chapter 3) . . . . . . . . . . . . . . . . . . . . . . . . 13

UCM Wiring (Chapters 4 and 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Network Wiring (Chapter 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Contents

ii BMTW-SVN01F-EN

BCU Modem Installation (Chapter 7) . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 2 BCU Mounting and Power Wiring . . . . . . . . . . . . 15

BCU Mounting and Power Wiring for

North American Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

BCU Mounting for North American Installations . . . . . . . . . . . . . . . 15

Select a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Verify Conformance to BCU Specifications . . . . . . . . . . . . . . . . 16

Verify Conformance to Clearance Specifications. . . . . . . . . . . . 18

Secure the BCU to the Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Install the Optional Operator Display . . . . . . . . . . . . . . . . . . . . . 19

BCU Power Wiring for North American Installations. . . . . . . . . . . . 19

Verify Compliance with Circuit Requirements . . . . . . . . . . . . . . 19

Connect the AC-Power Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

BCU Mounting and Power Wiring for European

Community Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

BCU Mounting for European Community Installations. . . . . . . . . . 21

Select a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Verify Conformance to BCU Specifications . . . . . . . . . . . . . . . . 22

Verify Conformance to Clearance Specifications. . . . . . . . . . . . 23

Secure the BCU to the Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Install the Optional Operator Display . . . . . . . . . . . . . . . . . . . . . 24

BCU Power Wiring for European Community Installations . . . . . . 24

Verify Compliance with Circuit Requirements . . . . . . . . . . . . . . 24

Connect the AC-Power Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

BCU Mounting and Power Wiring for International Installations . . . . . 26

BCU Mounting for International Installations. . . . . . . . . . . . . . . . . . 26

Select a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Verify Conformance to BCU Specifications . . . . . . . . . . . . . . . . 27

Verify Conformance to Clearance Specifications. . . . . . . . . . . . 27

Secure the BCU to the Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Install the Optional Operator Display . . . . . . . . . . . . . . . . . . . . . 28

BCU Power Wiring for International Installations . . . . . . . . . . . . . . 28

Verify Compliance with Circuit Requirements . . . . . . . . . . . . . . 28

Connect the AC-Power Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Preliminary AC-Power Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Installing and Wiring the BCU Logic Board . . . . . . . . . . . . . . . . . . . . . . 31

BCU Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installing and Removing the BCU Cover . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installing the Optional Operator Display. . . . . . . . . . . . . . . . . . . . . . . . . 33

Contents

BMTW-SVN01F-EN iii

Chapter 3 BCU I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

BCU I/O Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Hardware UIP Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Binary/Pulse Meter Configured UIPs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Thermistor Configured UIPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Current and Voltage Configured UIPs . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Binary Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 4 UCM Communication-Link Wiring . . . . . . . . . . . . 45

Communication Links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

UCM Communication Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Comm2 Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Isolated Comm3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Non-Isolated Comm3 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Comm4 Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Comm5 Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Installing UCM Communication Cards . . . . . . . . . . . . . . . . . . . . . . . 52

Uninstalling UCM Communication Cards . . . . . . . . . . . . . . . . . . . . 53

Communication-Link Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

UCM Communication-Wire Characteristics . . . . . . . . . . . . . . . . . . . 55

Comm5 UCM Communication-Wire Characteristics. . . . . . . . . . . . 56

Recommended Configurations for UCM

Communication-Link Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Termination Resistor placement for

Comm3 and Comm4 links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Termination Resistance Placement for Comm5 Links . . . . . . . . . . 59

Comm5 Physical Link Repeater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

When is the Link Repeater Required? . . . . . . . . . . . . . . . . . . . . 61

Link Repeater Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Link Repeater Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Recommended Wiring Practices . . . . . . . . . . . . . . . . . . . . . . . . 64

Fiber-Optic UCM Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fiber-Optic Modems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Optical-Link Loss Budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Chapter 5 UCM Wiring and Addressing. . . . . . . . . . . . . . . . . 69

CenTraVac Unit Control Panel (UCP1) Interface . . . . . . . . . . . . . . . . . . . 69

Type of Communication Card: Comm2 . . . . . . . . . . . . . . . . . . . . . . 70

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Contents

iv BMTW-SVN01F-EN

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Centrifugal/Absorption/Helical Rotary Chiller (UCP2) Interface . . . . . . 71

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 72

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Commercial Self-Contained (CSC) and IntelliPak CSC Interfaces . . . . . 74

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 74

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Horizon Absorption Chiller Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 80

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

IntelliPak Rooftop Unit Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Type of Communication Card: Comm4. . . . . . . . . . . . . . . . . . . . . . . 82

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Lighting Control Panel (LCP) Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 87

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Programmable Control Module (PCM) Interface . . . . . . . . . . . . . . . . . . 93

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 94

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

RTA-RTW Chiller Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 97

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Scroll Chillers: U.S.-built CGA/CGW and

IntelliPak (CGAF) Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . . 99

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Contents

BMTW-SVN01F-EN v

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Terminal Unit Controller (TUC) Interface . . . . . . . . . . . . . . . . . . . . . . . 104

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Type of Communication Card: Comm4 . . . . . . . . . . . . . . . . . . . . . 104

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Thermostat Control Module (TCM) Interface . . . . . . . . . . . . . . . . . . . . 109

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . 109

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Tracer Remote Station (TRS) Interface . . . . . . . . . . . . . . . . . . . . . . . . . .112

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

Type of Communication Card: Non-Isolated Comm3 . . . . . . . . . . .112

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

Trane Europe Chiller Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . .115

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

Universal Programmable Control Module (UPCM) Interface . . . . . . . .117

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

Type of Communication Card: Comm4 . . . . . . . . . . . . . . . . . . . . . .117

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

VariTrac II Central Control Panel (CCP) Interface . . . . . . . . . . . . . . . . . 120

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Type of Communication Card: Isolated Comm3 . . . . . . . . . . . . . . 122

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Device Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

VariTrane DDC/VAV UCMs Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Type of Communication Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

VAV Wireless Receiver Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Type of Communication Card: Comm4 . . . . . . . . . . . . . . . . . . . . . 133

Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Contents

vi BMTW-SVN01F-EN

Voyager Rooftop Unit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Type of Communication Card: Comm3 or Comm4 . . . . . . . . . . . . 137

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Comm5 UCMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Description of Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Tracer AH540 and Tracer AH541

Air-Handler Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Tracer Loop Controller Interface . . . . . . . . . . . . . . . . . . . . . . . 141

Tracer MP501 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Tracer MP503 I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Tracer MP580 and Tracer MP581 Controllers . . . . . . . . . . . . . . 142

Tracer Zone Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Tracer VV550 and Tracer VV551 controllers . . . . . . . . . . . . . . . 142

Generic LonTalk

®

Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Type of Communication Card: Comm5. . . . . . . . . . . . . . . . . . . . . . 143

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Neuron ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Comm5 Zone Sensor Communication Jack . . . . . . . . . . . . . . . . . . 144

Zone Sensor Communication Stubs. . . . . . . . . . . . . . . . . . . . . 144

Chapter 6 Network Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Network Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . 147

Tracer Summit PC Workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Connecting Dedicated and Shared Networks. . . . . . . . . . . . . . . . . 149

BACnet—Device IDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Bus Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

ARCNET LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Star Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

ARCNET LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Combination Bus/Star Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

ARCNET LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Calculating Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Ethernet Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Ethernet Network Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Contents

BMTW-SVN01F-EN vii

Configuring an Ethernet Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Installing an Ethernet Card in the BCU Panel . . . . . . . . . . . . . . . . 157

ARCNET Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

ARCNET Single Coaxial Input Interface Card. . . . . . . . . . . . . . . . . 158

ARCNET Single Fiber-Optic Input Interface Card. . . . . . . . . . . . . . 158

ARCNET Three Input Coaxial Hub Card . . . . . . . . . . . . . . . . . . . . . 158

ARCNET Two Coaxial/One Fiber-Optic Hub Card . . . . . . . . . . . . . 159

ARCNET One Coaxial/Two Fiber-Optic Hub Card . . . . . . . . . . . . . 159

Configuring an ARCNET Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

ARCNET Card Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . 159

ARCNET Card DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . 162

Installing an ARCNET Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Installing Coaxial Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

IP Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Preinstallation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Programming the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

BCU (BMTW) Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Setting Up the Broadcast Distribution Table . . . . . . . . . . . . . . . . . 169

Special Situations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Multiple Sites on a Single Shared Network . . . . . . . . . . . . . . 170

BACnet/IP Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Connecting a Service Laptop Computer to an

IP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

EIA-232 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Installing an EIA-232 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Configuring a BACnet-Compatible Device . . . . . . . . . . . . . . . . . . . 173

Specifications for EIA-232 Cable Connections. . . . . . . . . . . . . . . . 173

DB-9 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

DB-25 Connector Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . 174

Chapter 7 BCU Modem Installation . . . . . . . . . . . . . . . . . . . 175

Modem Card Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Modem Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Installing a Modem Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Chapter 8 Installing Tracer Summit . . . . . . . . . . . . . . . . . . . 179

Installing Tracer Summit using Windows XP or Windows 2000 . . . . 180

Setting UP Network Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Contents

viii BMTW-SVN01F-EN

Installing the Network Adapter Protocol. . . . . . . . . . . . . . . . . . . . . 181

Installing TCP/IP Protocol for BACnet/IP

Communications on Shared Ethernet Networks . . . . . . . . . . . . . 181

Verifying Network Adapter Status and

Protocol for Windows XP or Windows 2000 . . . . . . . . . . . . . . . . 182

Installing Tracer Summit using Windows 98 . . . . . . . . . . . . . . . . . . . . 182

Setting UP Network Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Installing the Network Adapter Protocol. . . . . . . . . . . . . . . . . . . . . 184

Installing TCP/IP Protocol for BACnet/IP

Communications on Shared Ethernet Networks . . . . . . . . . . . . . 184

Verifying Network Adapter Status and

Protocol for Windows 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Verifying Adapter Status for Resource

Conflicts for Windows 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Determining Available IRQ and I/O Addresses for the ISA and

PCMCIA ARCNET Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Custom Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Installing Tracer Summit using Windows ME. . . . . . . . . . . . . . . . . . . . 188

Setting up Network Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Installing the Network Adapter Protocol. . . . . . . . . . . . . . . . . . . . . 189

Installing TCP/IP Protocol for BACnet/IP

Communications on Shared Ethernet Networks . . . . . . . . . . . . . 189

Verifying Network Adapter Status and

Protocol for Windows ME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Installing Tracer Summit using Windows NT . . . . . . . . . . . . . . . . . . . . 191

Setting UP Network Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Installing the Network Adapter Protocol. . . . . . . . . . . . . . . . . . . . . 191

Installing TCP/IP Protocol for BACnet/IP

Communications on Shared Ethernet Networks . . . . . . . . . . . . . 192

Verifying Network Adapter Status and

Protocol for Windows NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Uninstalling Tracer Summit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Configuring BCUs for BACnet/IP Communications . . . . . . . . . . . . . . . 194

Starting Tracer Summit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Chapter 9 Installing the Daily Operations Tutorial . . . . . . . 195

Chapter 10 BCU Operation and Communication Status . . . 199

LED Indicators for BCU Communication Status . . . . . . . . . . . . . . . . . . 200

LED Codes for BCU Operation Status . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Startup Sequence Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Contents

BMTW-SVN01F-EN ix

New BCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Programmed BCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

BCU Reset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Clear BCU RAM and Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Clear Database, RAM, and Reset . . . . . . . . . . . . . . . . . . . . . . . 204

Clear Code, Database, RAM, and Reset . . . . . . . . . . . . . . . . . . 205

Chapter 11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 207

BCU Does Not Respond . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

BCU Locks Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

BCU Does Not Communicate Via Modem . . . . . . . . . . . . . . . . . . . . . . 208

Problems with the Modem and Phone Line. . . . . . . . . . . . . . . . . . 209

Problems with the BCU Modem Programming Setup . . . . . . . . . 209

BCU Does Not Communicate with UCMs. . . . . . . . . . . . . . . . . . . . . . . 209

Communication Failures on Initial Installation . . . . . . . . . . . . . . . 209

Communication Failures that Occur After Initial Installation . . . . 210

BCU Panel Mismatch Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Appendix A Setting DIP Switch Addresses. . . . . . . . . . . . . . . 219

Appendix B BCU (BMTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

BCU (BMTS) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Installing UCM Communication Cards in a BCU (BMTS) . . . . . . . . . . 226

Communication-Link Field Wiring for the BCU (BMTS) . . . . . . . . . . . 227

Startup and Troubleshooting Sequence for the BCU (BMTS). . . . . . . 229

BCU Power-up Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Effect of Cycling BCU Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

BCU Reset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Clearing BCU RAM and Reset. . . . . . . . . . . . . . . . . . . . . . . . . . 232

Clear Database, RAM, and Reset . . . . . . . . . . . . . . . . . . . . . . . 233

Clear Code, Database, RAM, and Reset . . . . . . . . . . . . . . . . . . 234

Ethernet Card LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

ARCNET/Hub Card LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Contents

x BMTW-SVN01F-EN

Appendix C Tracer Summit Critical Control System . . . . . . . 237

SQL Database Server Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

PC Workstation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

SQL software installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Installing Tracer Summit Critical Control System using

Windows XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Setting up network adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Installing the Network Adapter Protocol. . . . . . . . . . . . . . . . . . . . . 239

Installing TCP/IP Protocol for BACnet/IP

Communications on Shared Ethernet Networks . . . . . . . . . . . . . 240

Verifying Network Adapter Status and

Protocol for Windows XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Initial Startup on SQL database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Registration considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Reader Response Form . . . . . . . . . . . . . . . . . . . . 255

BMTW-SVN01F-EN 1

Chapter 1

Before Installation

Before installation:

• Be sure all items on the packing list are included and are

not damaged.

• Familiarize yourself with this guide and any support literature.

• Formulate a comprehensive installation plan for the entire Tracer

Summit system.

Tracer Summit System Overview

The Tracer Summit system provides building automation and energy

management functions. The system is capable of monitoring and control-

ling heating, ventilating, and air conditioning (HVAC) equipment and

providing management information and operator override capabilities.

Figure 1 on page 2 shows the options for a Tracer Summit system config-

uration. For a complete list of Trane Comm5 unit controllers, see Table 7

on page 46.

The interface for Tracer Summit uses a graphical format that is accessi-

ble through a PC Workstation. You can connect the PC Workstation and

building control unit (BCU) over an Ethernet LAN or an ARCNET LAN,

or remotely using modems specified by Trane.

The Modular BCU (BMTW) and

the BCU (BMTS)

The main purpose of this installation guide is to provide hardware and

software installation guidance for the modular BCU (BMTW). In the body

of this guide, the term BCU refers to the modular BCU (BMTW). In

Chapter 6, “Network Wiring,” where both BCU models are discussed, the

terms modular BCU (BMTW) and BCU (BMTS) are used.

Appendix B provides hardware installation guidance and troubleshooting

for owners of the BCU (BMTS). In Appendix B, the term BCU refers to

the BCU (BMTS).

Chapter 1 Before Installation

2 BMTW-SVN01F-EN

Figure 1. Tracer Summit System Configuration Options

BCU Components

BMTW-SVN01F-EN 3

BCU Components

The BCU (see Figure 2 on page 4) is a NEMA-1 rated enclosure that

houses the following:

• A standard capacity card (required)

• An optional high capacity card

• A terminator block (TB2)

• An optional I/O module with five universal inputs (UIPs), which can

be either analog or binary, and one binary output (BOP)

• Four unit control module (UCM) communication card slots for com-

munication links 1, 2, 3, and 4

• Three card slots for option cards supplied by Trane, such as Ethernet

cards, ARCNET cards, modem cards, or EIA-232 communication

cards for BACnet interface

• A seven-segment LED display for displaying BCU operation status;

the LED operation and codes are described in Chapter 10, “BCU

Operation and Communication Status”

• An operator display socket for attaching the optional BCU operator

display

• A mini-monitor port for attaching a PC with a straight-through

EIA-232 cable to access built-in diagnostic software; this port is

intended to be used by trained service technicians

The main function of the BCU is to communicate with UCMs, PC Work-

stations, and other BCUs, and to execute all application programs.

Note:

If a BCU has an optional operator display, you need to unplug

the operator display ribbon cable from the operator display

socket and wait 10 seconds before the mini-monitor port

becomes active.

Chapter 1 Before Installation

4 BMTW-SVN01F-EN

Figure 2. Tracer Summit BCU Component Layout

4 AMP MAX

SET UP TOOL

ONLY

ON OFF

ON

S2

BCU I/O module

cable

Optional BCU I/O

module

Seven-segment

LED display

Option card

slots

High capacity

card slot

Standard capacity

card slot

UCM communication

card slots

Operator

display socket

Mini-monitor

port

UCM Communication Links—Wiring Requirements

BMTW-SVN01F-EN 5

UCM Communication Links—

Wiring Requirements

Twisted-Pair Wire—Comm2, Comm3, and Comm4

All unit control modules (UCM) communication-link wiring must be 18-

gauge, shielded, twisted-pair wire with stranded, tinned-copper conduc-

tors.

The maximum length of link wiring (5,000 ft [1,524 m]) is a function of

the total resistance (which is determined by wire length) plus the capaci-

tance between conductors. Wire capacitance between conductors is an

important aspect of the UCM communication link. The wire should have

a maximum capacitance between conductors of 25 pF/ft (78 pF/m) for con-

nections up to 5,000 ft (1,524 m) maximum. Trane recommends that only

low-capacitance wire supplied by Trane be used for UCM communication

links. For UCM communication-link wiring, see Chapter 4, “UCM Com-

munication-Link Wiring.” UCM communication and sensor wire is avail-

able through your local Trane commercial sales office.

Twisted-Pair Wire—Comm5

The recommended Comm5 communication-link wiring is 22-gauge,

Level 4, twisted-pair wire. The wire can be either shielded or unshielded.

You can also use 18-gauge, shielded, twisted-pair with stranded, tinned-

copper conductors (Trane “purple” wire).

The maximum wire length for Comm5 communications is 4,500 ft

(1,400 m).

Fiber-Optic Cable

Fiber-optic cable is used for applications involving long distances because

there is little degradation of optic signals. Fiber-optic cable maintains the

integrity of the signal in the presence of various sources of electrical

noise, including lightning, electromagnetic interference/radio-frequency

interference (EMI/RFI), voltage conductors, and ground loops.

Note:

Do not mix wire types on a Comm5 link.

Note:

Use fiber-optic cable for long distances, interbuilding cabling, and/

or other areas of high electrical noise, such as petrochemical

installations, electronic rooms, and hospital nuclear magnetic res-

onance (NMR) or X-ray rooms.

Leht laadib ...

Trane Tracer Summit Hardware And Software Installation Manual

Trane Tracer Summit Hardware And Software Installation Manual

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