Simplicity LT160H42HBV Kasutusjuhend

Parts Manual fo

r

Revision 6,

LAWN TRACTORS ELECTRIC CLUTCH

SERIES H &

I

COPYRIGHT

©

2006

McDonough, GA, 30253 U.S.A.

TP 400-5015-6-TC-N

2/20/2006

Manual No. 7006449

SNAPPER PRODUCTS, INC.

HYDRO DRIV

E

MODEL

LT160H42HB

V

LT160H42HBV2

LT160H42IB

V

LT180H42IB

V

LT180H42IBV

2

LT180H48HBV2

LT200H42IBV

2

LT200H48IBV

2

WLT160H42HBV

2

WLT180H42IBV

2

WLT180H48HBV

2

WLT200H48IBV

2

Table Of Content

s

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

3

PAGE GROUP

4

WHEELS, FRONT & REAR

6

HOOD, BUMPER, HEADLIGHTS & COMPONENTS

10

STEERING WHEEL, CONSOLE, FUEL TANK

14

SEAT, REAR FENDER & COMPONENTS

18

FRONT AXLE

20

FRAME, CLUTCH, BRAKE & STEERING COMPONENTS

26

TRANSMISSION GROUP (Hydro Drive)

28

HYDRO RESERVOIR ASSEMBLY

30

BLADE ENGAGEMENT & TRANSMISSION CONTROLS

34

IMPLEMENT LIFT PARTS

36

ENGINE COMPONENTS, PT.1 (Model LT160H42HBV)

38

ENGINE COMPONENTS, PT.2 (Model LT160H42HBV2)

40

ENGINE COMPONENTS, PT.3 (Model LT18H Models)

44

ENGINE COMPONENTS, PT.4 (Model LT200H Models)

48

ENGINE COMPONENTS, PT.5 (Model LT160H42IBV)

50

42" CUTTING DECK ASSEMBLY

54

BELT, BLADE BRAKE- 42" CUTTING DECK

56

SPINDLE ASSEMBLY- 42" CUTTING DECK

58

48" CUTTING DECK ASSEMBLY (Series "H") PT.1

60

48" CUTTING DECK ASSEMBLY (Series "H") PT.2

64

48" CUTTING DECK ASSEMBLY (Series "I") PT.1

66

48" CUTTING DECK ASSEMBLY (Series "I") PT.2

70

48" DECK IDLER ASSEMBLIES

72

48" DECK SPINDLE ASSEMBLY- Series "H"

74

48" DECK SPINDLE ASSEMBLY- Series "I"

76

DECALS PT. 1

78

DECALS PT. 2

80

ELECTRICAL COMPONENTS

82

ELECTRICAL SCHEMATIC (All Series "I" except LT160H42IBV)

84

ELECTRICAL SCHEMATIC (LT160H42IBV)

86

ELECTRICAL SCHEMATIC (LT160H42HBV & WLT160H42HBV)

88

ELECTRICAL SCHEMATIC (LT160H42HBV2, LT180H48HBV2)

WHEELS, FRONT & REAR

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

4

WHEELS, FRONT & REAR

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

5

Part No Descri

p

tionItem Qt

y

Note

1 7058517 2 ASSEMBLY, Front Tire & Rim (Incl. items 2, 3, 4, 5 & 6) used on 42” Series “H” & 42”

Series “I”

-- 7058521 2 ASSEMBLY, Front Tire & Rim (Incl. items 2, 3A, 4A, 5 & 6) used on 48” Series “H” & 48”

Series “I”

2 7072704 1 TIRE, 15 x 6.00-6 K500 Tread Kenda per front tire assembly

3 7022772 1 RIM, 6.00 x 3.50, Grey per front tire assembly

3A 7071966 1 RIM, 6.00 x 4.00, Grey per front tire assembly

4 7014483 2 BEARING, Wheel PM per front tire assembly

4A 7028722 2 BALL BEARING, Wheel (Heim) per front tire assembly

5 7012234 1 VALVE STEM, Air per front tire assembly

6 7076998 1 FITTING, Lube 1/4-28 Tapered Thread Was 13876, per front tire

assembly

7 7010935 1 WASHER, 5/32 x 25/32” I.D. x 1-1/2” O.D. Flat per front tire assembly

8 7029618 1 WASHER, Hub-Cap Retaining per rear tire assembly

9 7029617 2 WASHER, 3/4 x 1-5/16 x 1/16” per rear tire assembly

10 7011022 1 HUB CAP per rear tire assembly

11 7091516 1 PIN, 5/32 x 1” Cotter per front tire assembly

12 7010746 1 RING, 3/4” External Retaining Was 29738, per rear tire

assembly

13 7058519 2 ASSEMBLY, Rear Tire & Rim (Includes items 5, 14 & 15A) used on Models LT160H42HBV

& LT160H42IBV

-- 7058520 2 ASSEMBLY, Rear Tire & Rim (Includes items 5, 14 & 15B) used on Models

LT160H42HBV2,

LT180H48HBV2 & all Series “I”

14 7024454 1 RIM, 8 x 7.00 Keyed Hub Grey per rear tire assembly

15A 7072706 1 TIRE, 18 x 9.50-8 K500 Tread Kenda per rear tire assembly

15B 7072707 1 TIRE, 20 x 10.00-8 K500 Tread Kenda per rear tire assembly

16 7031038 1 DUST CAP per front tire assembly

HOOD, BUMPER, HEADLIGHTS & COMPONENTS

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

6

HOOD, BUMPER, HEADLIGHTS & COMPONENTS

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

7

Part No Descri

p

tionItem Qt

y

Note

1A 7063298 1 HOOD, Mozart-Scoop-Red Was 26406 or 61383, used on

Models LT160H42HBV2,

LT180H48HBV2 & all Series “I”

1B 7024471 1 HOOD, Mozart used on Model LT160H42HBV

2 7016766 1 ROD, Hood Support

3 7024718 1 CLIP, Spring-Latch

4 7090999 2 SCREW, 1/4-20 x 5/8 Pan Head Self-Tap (Torx)

5 7076978 6 NUT, 1/4-20 Hex Nyloc

6 7073905 2 DECAL, Snapper- Hood- 3D

7 7090803 4 BOLT, 1/4-20 x 5/8” Flat Head Square Neck, GR 2

8 7029572 1 PANEL, Hood, Left Hand, Black

9 7029571 1 PANEL, Hood, Right Hand, Black

10 7029020 1 DECAL, Hood (Right Hand) used on Model LT160H42HBV

-- 7029019 1 DECAL, Hood (Left Hand) used on Model LT160H42HBV

-- 7027820 1 DECAL, LX1642H RH- Mozart Hood used on Model LT160H42HBV2

-- 7027821 1 DECAL, LX1642H LH- Mozart Hood used on Model LT160H42HBV2

-- 7046756 1 DECAL, Hood (Right Hand) used on Model LT180H48HBV2

-- 7046757 1 DECAL, Hood (Left Hand) used on Model LT180H48HBV2

-- 7075002 1 DECAL, Hood (Right Hand) used on 42” Series “I” Models

-- 7075003 1 DECAL, Hood (Left Hand) used on 42” Series “I” Models

-- 7075390 1 DECAL, Hood (Right Hand) used on Model LT160H42IBV

-- 7075391 1 DECAL, Hood (Left Hand) used on Model LT160H42IBV

-- 7075004 1 DECAL, Hood (Right Hand) used on 48” Series “I” Models

-- 7075005 1 DECAL, Hood (Left Hand) used on 48” Series “I” Models

-- 7075391 1 DECAL, Hood (Right Hand) used on Model LT180H42IBV

-- 7075390 1 DECAL, Hood (Left Hand) used on Model LT180H42IBV

-- 7078058 1 DECAL, Hood (Right Hand) used on Model LT200H42IBV2

-- 7078059 1 DECAL, Hood (Left Hand) used on Model LT200H42IBV2

11 7091095 8 POP RIVET, 1/8 x 3/8”

12 7092098 1 SCREW, 1/4-20 x 1-1/4” Hex Head Cap w/Locking Patch

13 7091106 5 SCREW, M4.8 x 1.59 x 16mm HXCRHD Sems Special

14 7029570 1 GRILL, Sloped, Black

15 7026482 1 CLIP, “J” Open Type .4 Bundle Dia., .281 Dia. Hole

16 7026377 1 DECAL, Molded Medallion Was 71544 (used on Series “H”

Models)

17 7029602 1 LENS, Rippled, Sloped

18 7026180 1 DECAL, Lens/Reflector-LH Sloped Grill

19 7026179 1 DECAL, Lens/Reflector-RH Sloped Grill

20 7073446 1 LANYARD, Hood, 14-3/4” long used on Model LT160H42HBV

-- 7073445 1 LANYARD, Hood, 16-13/32” long used on Models

LT160H42HBV2 &

LT180H48HBV2

HOOD, BUMPER, HEADLIGHTS & COMPONENTS

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

8

HOOD, BUMPER, HEADLIGHTS & COMPONENTS

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

9

Part No Descri

p

tionItem Qt

y

Note

-- 7075068 1 LANYARD, Hood 14-3/4” long used on Model LT160H42IBV &

LT180H42IBV

-- 7075069 1 LANYARD, Hood, 16” long used on Series “I” Models

21 7090858 4 SCREW, 5/16-18 x 1/2” Hex Washer Self-Tap

22 7024061 2 SHOULDER BOLT, 3/8-16 thread

23 7034324 1 BRACE. Hood Support/Stop

24 7011791 1 RETAINER, 5/16” Bolt

25 7026172 2 LAMP 1141

26 7024709 2 SOCKET, Headlight Snap-In

27 7026171 1 HARNESS, Headlight M&G Sockets

28A 7028764 1 PLENUM used on Models

LT160H42HBV2 &

LT180H48HBV2 only

28B 7074966 1 PLENUM used on Series “I” Models

29A 7026844 1 FOAM, 2 x 2 x 3.5” used on Models

LT160H42HBV2 &

LT180H48HBV2 only

29B 7072355 1 FOAM, 1 x 1 x 10” used on Series “I” Models

30A 7026803 1 FOAM, 1/2 x 3/4 x 14.25” used on Models

LT160H42HBV2 &

LT180H48HBV2 only

30B 7072354 1 FOAM, 3/4 x 3/4 x 10-3/4” used on Series “I” Models

STEERING WHEEL, CONSOLE, FUEL TANK

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

10

STEERING WHEEL, CONSOLE, FUEL TANK

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

11

Part No Descri

p

tionItem Qt

y

Note

1 7053746 1 ASSEMBLY, Console (Includes items 2 thru 7) used on all models

2 7028565 1 CONSOLE, OPPLT-Electric Clutch

3 7011791 4 RETAINER, 5/16” Bolt

4 7091495 2 SCREW, 1/4-20 x 3/4” Hex Head Cap, GR 5

5 7053398 2 ASSEMBLY, Strap-Clinch Stud replaces 52891

6 7076978 2 NUT, 1/4-20 Hex Nyloc

7 7026196 1 ASSEMBLY, BEARING, Flange .75 I.D. PM

8 7091575 4 NUT, 5/16-18 Hex Center Lock, GR 5 or B

9 7022368 1 GEAR, Pinion, Steering

10 7022369 1 PIN, Dowel, 1/4 x 1-1/4”

11 7024641 1 WIRE TIE, 1.29 long Black LT160H42HBV2 &

LT180H48HBV2 only

12 7052907 1 ASSEMBLY, Fuel Tank/Cap 8-QT (Includes item 13)

13 7012515 1 CAP, Fuel Tank Was 14363

14 7091290 2 NUT, #10-24 Hex Nyloc Was 91599

15 7026343 1 SWITCH, Ignition-Afterfire Solenoid (Includes item 27)

16 7090951 1 NUT, 5/16-18 Hex Large Flange Center Lock

17 7033883 1 BRACKET, Hood Latch Catch

18 7022380 1 SHAFT, Steering

19 7012765 1 PIN, .26 x 2-1/4” Spiral

20 7028679 1 LIGHT CLUSTER, Indicator LT160H42HBV2,

LT180H48HBV2 & all Series “I”

21 7029595 1 STEERING WHEEL, Kelch Vector

22 7028562 1 DECAL, Console used on Model LT160H42HBV

-- 7028563 1 DECAL, Console LT160H42HBV2 &

LT180H48HBV2

-- 7075447 1 DECAL, Console used on Model LT160H42IBV

-- 7075308 1 DECAL, Console used on all other Series “I”

Models

23 7073406 1 KEY, Switch (With Cover) Was 23504

24 7091001 1 SCREW, 5/16-18 x 5/8” Truss Head (Torx)

25 7023187 1 LIGHT SWITCH, Rocker SPST

26 7029714 1 SPACER, .65 x .88 x .10 LT160H42HBV &

LT160H42HBV2 only

27 7012685 1 NUT, 5/8-32 Hex Was 29721

28 7023506 1 BEZEL

29 7091188 2 SCREW, #10-24 x 5/8” Flat Head Cross Countersunk Machine

30 7091018 1 NUT, #8-32 Hex, GR 2 or B

31 7023655 1 LEVER, Throttle Control

32 7024642 1 CONTROL, Throttle (conduit length: 44.60”) used on Model LT160H42HBV

-- 7028564 1 CONTROL, Throttle (conduit length: 26.25”) LT160H42HBV2,

LT180H48HBV2 & Series “I”

-- 7075449 1 CONTROL, Throttle (conduit length: 48.0”) used on Model LT160H42IBV

NOTE: Snapper Part Number is stamped on throttle control conduit.

STEERING WHEEL, CONSOLE, FUEL TANK

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

12

STEERING WHEEL, CONSOLE, FUEL TANK

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

13

Part No Descri

p

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Note

-- 7024530 1 CONTROL, Throttle (conduit length: 47.60”) used on Model LT180H42IBV

33 7091017 1 SCREW, #8-32 x 3/8” Cross-Recessed, Fillester Head, GR 2

34 7028542 1 SWITCH, PTO Electric Clutch

35 7028566 1 CABLE, Choke Control LT160H42HBV2,

LT180H48HBV2 & all Series “I”

except LT160H42IBV

-- 7075448 1 CHOKE CABLE, 16HP Single Intek B&S used on Model LT160H42IBV

36 7025007 3 LENS, Indicator Light LT160H42HBV2,

LT180H48HBV2 & Series “I”

37 7035496 1 BEARING, .750 I.D.

38 7074560 1 HOLDER, BOTTLE (wire)

39 7074561 1 BOTTLE, Water

40 7091075 2 SCREW, #10-24 x 5/8” Hex Washer Self-Tap Was 90363

41 7091552 2 WASHER, .219 x .500 x .049 Flat

42 7091290 2 NUT, #10-24 Hex Nyloc replaces 91599

NOTE: Snapper Part Number is stamped on throttle control conduit.

SEAT, REAR FENDER & COMPONENTS

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

14

SEAT, REAR FENDER & COMPONENTS

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

15

Part No Descri

p

tionItem Qt

y

Note

1 7059214 1 ASSEMBLY, Seat Support-Electric PTO (Incl. items 2 thru 6) replaces 53745

2 7074204 1 SUPPORT, Seat- Electric Clutch replaces 28579

3 7023354 1 SWITCH, Seat, Gray (NC)

4 7073266 2 SPRING, Cushion Holder

5 7028580 1 HOLDER, Seat Cushion Electric Clutch

6 7015707 1 SWITCH, Seat, Black (NO)

7 7017875 2 KNOB, 3 Prong 5/16-18 x 2” Stud

8 7091001 4 SCREW, 5/16-18 x 5/8” Truss Head (Torx)

9 7091819 4 SCREW, 1/4-20 x 5/8” Hex Washer Self-Tap Was 90362

10 7073346 1 SEAT PAN, Tractor- “No Mow in Reverse” Fender

11 7091761 2 RIV-NUT, 5/16-18 Round

12 7073905 1 DECAL, Snapper- Hood- 3D, Silver Letters replaces 22971

13 7026415 1 DECAL, Caution-Battery Installation, Fender

14 7073344 1 SUPPORT, Fender, Electric Clutch-K 46

15 7091523 2 SCREW, 5/16-18 x 5/8” Hex Washer Head, Swage Form

16 7091524 2 SCREW, 5/16-18 x 1-1/4” Swage

17 7091105 4 SCREW, #10-16 x 1/2 HXWA

18 7073347 1 QUADRANT- Shift- No Mow in Reverse

19 7073408 1 COVER, Shift (Black)

20 7073424 1 DECAL, Shift Cover Hydro

21 7091525 3 BOLT, 5/16-18 x 1/2” Hex Flange Lock, GR5

22 7033318 1 SUPPORT, Seat, Upper

23 7074452 1 ROD, Seat Hinge

24 7091503 1 HAIR PIN, 3/32 x 1.5”

25 7035579 1 SEAT, Operator, V560 (shown)

- 7044897 1 SEAT, Milsco High Back (XB150) (not shown) used on Series “I” Models

26 7019109 2 SPRING COVER, Rubber

27 7090913 1 SCREW, #10-24 x 1/2" Hex Washer Self-Tap (Torx)

28 7028571 1 RECEPTACLE, Female Wire Harness Relay used on Model LT160H42HBV

- 7028520 1 RECEPTACLE, Female Wire Harness Relay used on LT160H42HBV2 &

LT180H48HBV2

- 7072722 1 HARNESS, Main LT18 & 20 HP V-Twin Electric Clutch used on Series “I” Models

29 7058851 1 ASSEMBLY, Stop Latch- Lock Out

30 7073306 1 LATCH, Overide-No Mow in Reverse

31 7015761 1 SHOULDER BOLT, 5/16-18

32 7090953 3 SHIM-WASHER

33 7091298 1 NUT, 5/16-18-3B Hex Nyloc

34 7073223 1 SPRING, Extension- Manual No Mow

SEAT, REAR FENDER & COMPONENTS

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

16

SEAT, REAR FENDER & COMPONENTS

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

17

Part No Descri

p

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Note

35 7073307 1 SOLENOID, Electric

36 7073308 1 ROD, Connecting- No Mow in Reverse

37 7090913 2 SCREW, #10-24 x 1/2" Hex Washer Self-Tap (Torx) Was 90307

38 7074632 1 CAP - Vinyl

FRONT AXLE

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

18

FRONT AXLE

Footnotes:

TP 400-5015-6-TC-N

Manual No. 7006449LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

19

Part No Descri

p

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Note

1 7010746 1 RING, 3/4” External Retaining

2 7010935 3 WASHER, 3/4” x 1-1/8” Flat

3 7014669 3 LUBE FITTING 57352

4 7019034 1 ARM, Steering

5 7019467 1 BEARING, Spindle

6 7028689 1 SPACER, .5 x .75 x 1.78

7 7031036 2 THRUST WASHER

8 7033383 2 BRACKET, Deck Hanger-Front Axle.

9 7035372 2 SPACER, Steering Stop, Cast Axle

10 7041251 1 WELDMENT, Right Hand Spindle Wheel

11 7041250 1 WELDMENT, Left Hand Spindle Wheel

12 7074423 1 BRACKET, Cast Axle Front used on Series “H” Models

- 7075080 1 BRACKET, Cast Axle, Front used on Series “I” Models

13 7073851 1 AXLE, Steel- Tractor

14 7073852 2 SPACER, Spindle Bearing- Steel Axle

15 7073853 2 SPACER, Axle- Steel

16 7073855 1 SPACER, Hex

17 7074182 2 BEARING, 3/4” I.D. DX

18 7074424 1 BRACKET, Cast Axle, Rear

19 7074600 2 SPACER, .39 x .5 x 1.72

20 7091299 2 NUT, 3/8-16 Hex Nyloc Was 76979

21 7090122 2 WASHER, 3/8” Flat SAE

22 7091575 5 NUT, 5/16-18 Hex Center Lock Was 90184

23 7090250 3 WASHER, 1/2” Flat

24 7091557 2 SCREW, 3/8-16 x 2-3/4” Hex Head Cap, GR2 Was 90795

25 7090831 2 SCREW, 5/16-18 x 2-3/4” Hex Head Cap, GR5

26 7090842 1 ROLL PIN, 1/4 x 1-1/4”

27 7027174 4 SCREW, 5/16-18 x 2” Hex Head Cap, GR5 Was 90930

28 7091121 1 NUT, 1/2-13 Hex Nyloc

29 7091821 1 SCREW, 1/2-13 x 3” Hex Head Cap, GR5 Was 91694

30 7011791 2 RETAINER, 5/16” Bolt

31 7091264 2 BOLT, 5/16-18 x 1-3/4” Hex Flange Lock, GR5

32 7028326 1 TIE ROD, Reduced Radius

33 7091302 2 NUT, 3/8-16 Hex , GR5 or B

34 7091497 2 SCREW, 3/8-16 x 1-1/2” Hex Head Cap, GR5

35 7091320 2 WASHER,3/8” Split Lock

FRAME, CLUTCH, BRAKE & STEERING COMPONENTS

TP 400-5015-6-TC-N

Manual No. 7006449 LAWN TRACTORS ELECTRIC CLUTCH

SERIES H & I

20

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Simplicity LT160H42HBV Kasutusjuhend

Simplicity LT160H42HBV Kasutusjuhend

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