Kubota V2203-M Safety & Operation Manual

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Mudel: V2203-M

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V2203-M EC

Safety & Operation Manual

Turvallisuus- ja käyttöopas

When Performance Matters.

™

Finnish

VAROITUS

Laitteen virheellinen käyttö voi aiheuttaa vakavia vahinkoja. Laitteen

käyttäjille ja huoltajille on opetettava laitteen asianmukainen käyttö, heitä on

varoitettava mahdollisista vaaroista ja heidän on luettava koko käyttöopas

ennen laitteen valmistelua, käyttöä, säätämistä ja huoltamista.

WARNING

If incorrectly used, this machine can cause severe injury. Those who use

and maintain this machine should be trained in its proper use, warned of its

dangers and should read the entire manual before attempting to set up,

operate, adjust or service the machine

R-311

™

Rotary Mower with folding ROPS

R-311

™

ruohonleikkuri taittuvalla

kaatumissuojausjärjestelmällä (ROPS)

69166 – Kubota

V2203-M

69167 – Kubota

V2203-M EC

4192120-Rev.A-FI

CONTENTS

This manual contains safety and operating instructions

for your new Jacobsen mower. This manual should be

stored with the equipment for reference during operation.

Before you operate your mower, you and each operator

you employ should read the manual carefully in its

entirety. By following the safety, operating, and

maintenance instructions, you will prolong the life of your

equipment and maintain its maximum efficiency.

If additional information is needed, contact your

Jacobsen Dealer.

The serial plate is located on the right rear frame rail.

Jacobsen recommends you record these numbers below

for easy reference.

CHARLOTTE, NC

YEAR OF

PRODUCTION:

MADE IN U.S.A.

A Textron Company

FOREWORD

CONTENTS

CONTENTS .......................................................... 2

1 SAFETY................................................................ 3

1.1 Operating Safety.................................................. 3

1.2 Important Safety Notes ........................................ 4

2 DECALS ............................................................... 5

2.1 Decals.................................................................. 5

3 CONTROLS.......................................................... 9

3.1 Icons .................................................................... 9

3.2 Control Descriptions .......................................... 11

3.3 Control Panel Levers ......................................... 11

3.4 Control Panel Switches ...................................... 12

3.5 Gauges and Circuit Breakers ............................. 12

3.6 Warning Lights ................................................... 13

4 OPERATION ...................................................... 15

4.1 Daily Inspection ................................................. 15

4.2 Interlock System ................................................ 15

4.3 Operating Procedures ........................................ 16

4.4 Starting .............................................................. 17

4.5 Stopping / Parking ............................................. 17

4.6 To Drive / Transport ........................................... 18

4.7 Transport Latches .............................................. 18

4.8 Hillside Operation .............................................. 18

4.9 Mowing .............................................................. 19

4.10 Towing / Trailering ............................................. 19

4.11 Folding ROPS .................................................... 19

4.12 Daily Maintenance ............................................. 20

5 QUALITY OF CUT ............................................. 21

5.1 Quality of Cut Troubleshooting .......................... 21

5.2 Washboarding ................................................... 21

5.3 Step Cutting ....................................................... 22

5.4 Scalping ............................................................. 23

5.5 Stragglers .......................................................... 24

5.6 Streaks .............................................................. 25

5.7 Windrowing ........................................................ 26

5.8 Mismatched Cutting Units .................................. 27

6 NOTES ............................................................... 28

reserved, including the right to reproduce this material or portions

thereof in any form.”

Proposition 65 Warning

This product contains or emits

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

Litho In U.S.A. 2-2009

SAFETY 1

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern,

and prudence of those who operate or service the

equipment. Never allow minors to operate any

equipment.

2. It is your responsibility to read this manual and all

publications associated with this equipment (Parts

and Maintenance Manual, Engine Manual, and

attachments/accessories instruction sheets). If the

operator cannot read English it is the owner’s

responsibility to explain the material contained in this

manual to them.

3. Learn the proper use of the machine, the location

and purpose of all the controls and gauges before

you operate the equipment. Working with unfamiliar

equipment can lead to accidents.

4. Never allow anyone to operate or service the

machine or its attachments without proper training

and instructions; or while under the influence of

alcohol or drugs.

5. Wear all the necessary protective clothing and

personal safety devices to protect your head, eyes,

ears, hands, and feet. Operate the machine only in

daylight or in good artificial light.

6. Evaluate the terrain to determine what accessories

and attachments are needed to properly and safely

perform the job. Only use accessories and

attachments approved by Jacobsen.

7. Stay alert for holes in the terrain and other hidden

hazards.

8. Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs,

electrical wires, etc.) and also underground obstacles

(sprinklers, pipes, tree roots, etc.). Enter a new area

cautiously. Stay alert for hidden hazards.

9. Never direct discharge of material toward

bystanders, nor allow anyone near the machine while

in operation. The owner/operator can prevent and is

responsible for injuries inflicted to themselves, to

bystanders, and damage to property.

10. Do not carry passengers. Keep bystanders and pets

a safe distance away.

11. Never operate equipment that is not in perfect

working order or is without decals, guards, shields,

discharge deflectors, or other protective devices

securely fastened in place.

12. Never disconnect or bypass any switch.

13. Do not change the engine governor setting or

overspeed the engine.

14. Carbon monoxide in the exhaust fumes can be fatal

when inhaled. Never operate the engine without

proper ventilation or in an enclosed area.

15. Fuel is highly flammable; handle with care.

16. Keep the engine clean. Allow the engine to cool

before storing and always remove the ignition key.

17. Disengage all drives and engage parking brake

before starting the engine (motor). Start the engine

only when sitting in operator’s seat, never while

standing beside the unit.

18. Equipment must comply with the latest federal, state,

and local requirements when driven or transported

on public roads. Watch out for traffic when crossing

or operating on or near roads.

19. Local regulations may restrict the age of the

operator.

20. Operate the machine up and down the face of slopes

(vertically), not across the face (horizontally).

21. To prevent tipping or loss of control, do not start or

stop suddenly on slopes. Reduce speed when

making sharp turns. Use caution when changing

directions.

22. Always use the seat belt when operating mowers

equipped with a Roll Over Protective Structure

(ROPS).

Never use a seat belt when operating mowers

without a ROPS or with the ROPS folded.

23. Keep legs, arms, and body inside the seating

compartment while the vehicle is in motion.

24. Disconnect battery and controller electrical

connectors before performing any welding on this

mower.

This machine is to be operated and maintained as specified in this manual and is intended for the professional

maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

1 SAFETY

1.2 IMPORTANT SAFETY NOTES _______________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

NOTICE - Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. It may

also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards, or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum

efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the

latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or

authorized Jacobsen parts and accessories will void the warranty.

WARNING

The Interlock System on this mower prevents the mower from starting unless

the parking brake is engaged, PTO switch is off, and traction pedal is in

Neutral. The system will stop the engine if the operator leaves the seat

without engaging the parking brake or setting the PTO switch off.

NEVER operate mower unless the Interlock System is working.

WARNING

1. Before leaving the operator’s position for any reason:

a. Return traction pedal to Neutral.

b. Disengage all drives.

c. Lower all implements to the ground.

d. Engage parking brake.

e. Stop engine and remove the ignition key.

2. Keep hands, feet, and clothing away from moving parts. Wait for all

movement to stop before you clean, adjust, or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Never carry passengers, unless a seat is provided for them.

5. Never operate mowing equipment without the discharge deflector

securely fastened in place.

DECALS 2

2 DECALS

2.1 DECALS _________________________________________________________________

Familiarize yourself with the following decals. They are critical to the safe operation of the

machine. REPLACE DAMAGED DECALS IMMEDIATELY.

4164381

PUSH TO LATCH

WING ARMS.

PULL TO RELEASE.

366608

USE AUTHORIZED

HYDRAULIC FLUID

SEE MANUAL FOR

SPECIFICATIONS

352487

4181862

4181863

DANGER

Serious injury or death can result from blade

contact or from objects being thrown very long

distances.

• Do not operate machine with discharge chute

or guards flipped up or removed.

• Do not operate machine with bent or damaged

components or with cutting units in the raised

position.

• Keep yourself and others away from the mower

when in operation.

WARNING

Radiator is under pressure. Remove

cap slowly to avoid personal injury.

WARNING

Charge filter is under pressure.

Remove filter slowly to avoid bodily

injury.

CAUTION

Fill oil tank to 2 inches (51 mm)

below filler neck. Do not overfill.

2 DECALS

4181861

4199140

4192000

IMPORTANT

DO NOT USE STARTING ASSIST FLUIDS

Use of starting assist fluids in the air intake system

may be potentially explosive or cause a “runaway”

engine condition. This could result in serious

engine damage.

WARNING

To prevent burns, do not touch muffler or muffler

shield. Temperatures may exceed 150° F (66° C).

Weight Transfer

To transfer weight to mower, turn knob clockwise.

To transfer weight to cutting unit, turn knob

counter-clockwise.

DECALS 2

Familiarize yourself with the following decals. They are critical to the safe operation of the

machine. REPLACE DAMAGED DECALS IMMEDIATELY.

4181865

Mix equal parts of clean water and a premium quality

ethylene glycol based anti-freeze to maintain the boil

over, rust and corrosion protection.

Drain and discard coolant yearly. Read manual for

additional instructions.

THIS RADIATOR CONTAINS

ANTI-FREEZE

PROTECTED TO -26°F (-32°C)

363995

3002565

• Read operator's manual. Do not allow untrained

operators to use machine.

• Keep shields in place and hardware securely

fastened.

• Keep hands, feet, and clothing away from moving

parts.

• Before you clean, adjust, or repair this equipment,

disengage all drives, engage parking brake, and stop

engine.

• Never carry passengers.

• Keep bystanders away.

• Do not use on slopes greater than 14°.

Brake

Relay

Cruise

Relay

Not used Fuel

Solenoid

Relay

Horn

Button

Accessory

Relay

Horn

Relay

2 DECALS

3008004

3008521

J-T T XXXXXXXXXX-XX

10 10 10 30 30 10

069167 = 1803 kg

33 kW

4199160

105

Parking Brake

Engage

Disengage

Traction Pedal

Forward

Reverse

Mower weight and power.

Sound Power Level

CONTROLS 3

3 CONTROLS

3.1 ICONS ___________________________________________________________________

WARNING

Never attempt to drive the mower unless you have read the Safety and Operation Manual

and know how to operate all controls correctly.

Familiarize yourself with the icons shown above and what they represent. Learn the

location and purpose of all the controls and gauges before operating this mower.

Coolant

Temperature

Read Manual

Engine Throttle

High Low

Hour Meter

Parking Brake Diesel Fuel

Implement Position

Left Center Right

Cruise Control

Engine

Off Run Start

Service Brake

Drive Mode

2WD 4WD 4WD

Momentary

Engine Oil

Air Filter

Traction

Forward Reverse

PTO Switch

Engage Disengage

Filter ServiceLights

Work Road

Horn

Cutting Units

Raise Lower

Hydraulic Oil

Temperature Pressure

Glow Plug

Weight Transfer

to Decks

Increase Decrease

Engage

Disengage

Filter Service

3 CONTROLS

J-T XXXXXX-XX

° C

170

200

° F

10 16

12 14

VOLTS

SOLID STATE

HOURS

00000

10 10 10 30 30 10

4192000

A Steering Tilt Lever

B Traction Pedal

C Mow Speed Stop

D Brake Pedal

E Parking Brake Latch

F Weight Transfer

G Seat Tilt Lever

H Transport Latches

I Horn / Test Switch

J Left Wing Lift/Lower Lever

K Front Lift/Lower Lever

L Right Wing Lift/Lower Lever

M Throttle Lever

N PTO Switch

O Wing Deck Switch

P Front Deck Switch

Q Light Switch (Optional)

R 2WD / 4WD Switch

S Cruise Control Switch

T Ignition Switch

U Glow Plug Switch

V Warning Lights

W Fuel Gauge

X Volt Mete r

Y Hour Meter

Z Circuit Breakers

AA Temperature Gauge

CONTROLS 3

3.2 CONTROL DESCRIPTIONS __________________________________________________

A. Steering Tilt Lever

Used to adjust position of steering console. Pull lever

back to release and push lever forward to lock

console in place. Do not adjust position when mower

is moving.

B. Traction Pedal

Press front of pedal (B

) down for forward travel.

Release pedal to slow mower and stop.

Press rear of pedal (B

) down for reverse travel.

Release pedal to slow mower and stop. Allow mower

to come to a complete stop before reversing

directions.

Figure 3A

C. Mow Speed Stop

Limits forward speed while mowing. To operate at

lower travel speed while mowing, rotate lever

(Position C

) so it contacts stop screw on floor board

when forward travel pedal is pressed. To travel at full

speed, set lever in position shown (Position C

Stop screw (C

) can be adjusted to set specific mow

speeds. See Parts & Maintenance Manual.

D. Brake Pedal

Press pedal down to slow or stop the machine and to

disengage cruise control. Never press both service

brake pedal and traction pedal at the same time.

Figure 3B

E. Parking Brake Lock/Release

To lock parking brake, hold brake pedal (C) down and

press lock (E

) until it engages. To disengage, press

brake pedal release (E

F. Weight Transfer

Used to adjust the ground pressure of the decks. See

Parts & Maintenance Manual.

G. Seat Tilt Lever

Used to adjust the rear seat angle. Lift up on lever

and tilt seat back as required until seat is in the

desired position. Release the lever to lock the seat in

position.

H. Transport Latches

Used to prevent accidental lowering of the wing

cutting units during transport.

I. Horn/Test Switch

Used to sound horn and test system warning lights.

Depress switch, horn should sound and all warning

lights, except for glow plug, engine oil and charge

pressure, should light.

3.3 CONTROL PANEL LEVERS__________________________________________________

J. Left Wing Lift/Lower Lever

Raises and lowers left wing deck. Push lever forward

to lower left wing deck. Pull lever back to raise left

wing deck. Deck will start automatically when

lowered when both PTO (N) and wing deck (O)

switches are engaged.

K. Front Lift/Lower Lever

Raises and lowers front deck. Push lever forward to

lower front deck. Pull lever back to raise front deck.

Deck will start automatically when lowered when

both PTO (N) and front deck (P) switches are

engaged.

L. Right Wing Lift/Lower Lever

Raises and lowers right wing deck. Push lever

forward to lower right wing deck. Pull lever back to

raise right wing deck. Deck will start automatically

when lowered when both PTO (N) and wing deck (O)

switches are engaged.

M. Throttle Lever

Regulates engine speed. Push lever forward to

increase speed or pull lever back to decrease speed.

Always operate mower at full throttle during normal

operation.

Figure 3C

Transport Speed Mow Speed

3 CONTROLS

3.4 CONTROL PANEL SWITCHES _______________________________________________

N. PTO Switch

Lift up and push switch lever forward to engage

decks and switches (O and P). Pull switch lever back

to disengage.

O. Wing Deck Switch

Used to engage or disengage both wing decks.

Depress front of switch to engage decks. Return

switch to center position to disengage decks.

Pressing rear of switch has no function. PTO switch

(N) must be engaged and cutting units lowered for

switch to operate.

P. Front Deck Switch

Used to engage or disengage front deck. Depress

front of switch to engage deck. Return switch to

center position to disengage deck. Pressing rear of

switch has no function. PTO switch (N) must be

engaged and cutting units lowered for switch to

operate.

Q. Light Switch (Optional)

Press front of switch for road lights. Press rear of

switch for work lights. Return switch to center

position to shut off lights.

R. 2WD / 4WD Switch

Used to switch mower between 2WD and 4WD

mode. Depress front of switch for 4WD in forward

direction only. Place switch in center position for

2WD. Depress rear of switch for momentary 4WD in

reverse. Do not engage or disengage 4WD while

mower is moving.

S. Cruise Control Switch

Depress traction pedal for desired speed and press

front of switch to engage cruise control. Depress

service brake pedal or press rear of switch to

disengage cruise control.

T. Ignition Switch

Used to start and stop the engine. The ignition switch

has three positions OFF, RUN, and START. To

prevent unauthorized use of this mower, remove

ignition key when not in use.

U. Glow Plug Switch

Used to energize the glow plugs before starting. Do

not hold switch for more than 7 seconds. Glow Plug

light will be on when switch is depressed.

3.5 GAUGES AND CIRCUIT BREAKERS __________________________________________

V. Warning Lights

Alerts the operator to conditions requiring immediate

action. See Section 3.6.

W. Fuel Gauge

Displays fuel level in tank. Do not allow mower to run

out of fuel.

X. Voltmeter

Displays electrical system voltage.

Y. Hour Meter

Records engine operating hours. The hour meter can

be used to time maintenance intervals or mowing

operations.

Z. Circuit Breakers

Used to protect electrical system. Push down on

rubber boot to reset circuit breaker.

AA.Temperature Gauge

Displays engine coolant temperature. Do not operate

mower if temperature is above 230° F (110° C).

J-T XXXXXX-XX

˚ C

170

200

˚ F

10 16

12 14

VOLTS

SOLID STATE

HOURS

00000

10 10 10 30 30 10

CONTROLS 3

3.6 WARNING LIGHTS _________________________________________________________

The R-311 mower monitors vital machine systems. It

uses a combination of warning lights and an audible

alarm to alert the operator of conditions requiring

immediate action. When an alert occurs follow the

general guidelines listed in the chart below, and any

specific actions outlined by the grounds superintendent

or service manager.

To test alarm system:

Turn ignition switch to RUN. The engine oil light (T

) and

charge pressure light (T

) should come on. All lights

should go out once engine is started.

Press horn/test switch (I). Horn will sound and Engine

Coolant Temperature (T

), Return Filter (T

), Hydraulic

Oil Temperature (T

), Charge Filter (T

), and Air Filter

) lights will come on.

With engine off, press glow plug switch (U). Glow plug

light (T

) will come on.

Turn signal lights (T

) are only used with the optional cab

installed.

This system monitors:

T1. Engine oil pressure

T2. Engine coolant temperature

T3. Charge pressure

T4. Hydraulic return oil filter

T5. Hydraulic oil temperature

T6. Hydraulic charge filter

T7. Air filter

T8. Glow Plug

Figure 3D

Alert Action

T1. Engine Oil Pressure - Alarm

sounds and oil pressure light

comes on. Oil pressure low.

Stop mower immediately, lower implements and shut off engine! Inspect

oil level in engine. If oil light remains on with oil at proper level, shut off engine

and tow or trailer mower back to service area. NEVER operate engine with oil

light on, severe damage to the engine can occur.

T2. Engine Coolant

Temperature Horn sounds.

Engine coolant temperature

high.

Stop mower immediately, lower implements and shut off engine!

Remove debris such as leaves and grass clippings that may be restricting air

flow through rear screen on hood and area between radiator and oil cooler. If

engine continues to run hot, return mower to service area.

CAUTION: Engine coolant is under pressure. Turn engine off and allow

fluid to cool before checking fluid level or adding coolant to radiator.

T3. Charge Pressure Light stays

on after starting engine or

comes on during operation.

Indicates low charge pressure

in traction system.

Stop mower immediately, lower implements and shut off engine! Check

hydraulic oil level in main tank. Visually inspect mower for obvious signs of

leaks around connections, hoses and tubes. Tow or trailer mower back to

service area. Never operate mower with charge pressure light on, severe

damage to hydraulic system components can result.

CAUTION: Hydraulic system is under pressure. Turn engine off and

allow oil to cool before checking oil level or adding oil to tank.

T4. Hydraulic Return Oil Filter -

Oil filter warning light comes

on.

Return mower to a service area as soon as possible. Change hydraulic

return oil filter.

Continued on next page

3 CONTROLS

T5. Hydraulic Oil Temperature

Horn sounds. Hydraulic oil

temperature high.

Stop mower, disengage drives and lower implements. Run engine at low

idle for a few minutes until light goes off. If light remains on, shut off engine

and allow hydraulic system to cool. Remove debris such as leaves and grass

clippings that may be restricting air flow through rear screen on hood and

area between radiator and oil cooler. If engine continues to run hot, return

mower to service area.

CAUTION: Hydraulic system is under pressure. Turn engine off and

allow oil to cool before checking oil level or adding oil to tank.

T6. Hydraulic Charge Oil Filter -

Oil filter warning light comes

on.

Return mower to a service area as soon as possible. Change hydraulic

charge oil filter.

T7. Air Filter - Air filter warning

light comes on.

Return mower to a service area as soon as possible. Change air filter.

T8. Glow Plug - Glow plug light

comes on.

Glow plug switch depressed. Do not energize glow plugs with engine

running.

Alert Action

OPERATION 4

4 OPERATION

4.1 DAILY INSPECTION ________________________________________________________

1. Perform a visual inspection of the entire unit. Look for

signs of wear, loose hardware, and missing or

damaged components. Check for fuel or oil leaks to

ensure connections are tight and hoses and tubes

are in good condition.

2. Check the fuel supply, radiator coolant level, crankcase

oil, and air cleaner indicator. All fluids must be at the

full level mark with engine cold.

3. Make sure all decks are adjusted to the same cutting

height.

4. Visually check tires for proper inflation.

5. Test the Interlock System.

Note: For more detailed maintenance information,

adjustments, and maintenance/lube charts, see the

Parts & Maintenance manual.

4.2 INTERLOCK SYSTEM ______________________________________________________

1. The Interlock System prevents the engine from start-

ing unless the parking brake is engaged and the PTO

switch is OFF. The system also stops the engine if

the operator leaves the seat with the PTO switch ON

or parking brake DISENGAGED.

2. Perform each of the following tests to insure the

Interlock System is functioning properly. Stop the

test and have the system inspected and repaired if

any of the tests fail as listed below:

Othe engine does not start in test 1;

Othe engine does start during tests 2 or 3;

Othe engine continues to run during tests 4 or 5.

3. Refer to the chart below for each test and follow the

check () marks across the chart. Shut engine off

between each test.

Test 1: Represents normal starting procedure. The

operator is seated, parking brake is ENGAGED, and

the PTO switch is OFF. The engine should start.

Test 2: The engine must not start if the PTO switch is

ON.

Test 3: The engine must not start if the parking brake

is DISENGAGED.

Test 4: Start the engine in the normal manner then

turn the PTO switch ON and lift your weight off the

seat. +

Test 5: Start the engine in the normal manner then

DISENGAGE parking brake and lift your weight off

the seat. +

+Lift your weight off seat. The engine will shut down.

CAUTION

The daily inspection should be performed only when

the engine is off and all fluids are cold. Lower decks to

the ground, engage the parking brake, stop engine,

and remove ignition key.

WARNING

Never operate equipment with the Interlock

System disconnected or malfunctioning. Do not

disconnect or bypass any switch.

Interlock System Check

Test Operator

Seated

Parking

Brake

PTO

Switch

Engine

Starts

Yes No Engaged Disengaged On Off Yes No

1  

2   

3 

4 



5 



4 OPERATION

4.3 OPERATING PROCEDURES_________________________________________________

1. Under no circumstances should the engine be

started without the operator seated on the mower.

2. Do not operate mower or attachments with loose,

damaged, or missing components. Whenever

possible mow when grass is dry.

3. First mow in a test area to become thoroughly

familiar with the operation of the mower and control

levers.

4. Study the area to determine the best and safest

operating procedure. Consider the height of the

grass, type of terrain, and condition of the surface.

Each condition will require certain adjustments or

precautions.

5. Never direct discharge of material toward

bystanders, nor allow anyone near the machine

while in operation. The owner/operator is

responsible for injuries inflicted to bystanders and/or

damage to their property.

6. Use discretion when mowing near gravel areas

(roadway, parking areas, cart paths, etc.). Stones

discharged from the implement may cause serious

injuries to bystanders and/or damage the

equipment.

7. Always turn PTO switch OFF to stop blades when

not mowing.

8. Disengage the drive motors and raise the decks

when crossing paths or roadways. Look out for

traffic.

9. Stop and inspect the equipment for damage

immediately after striking an obstruction or if the

machine begins to vibrate abnormally. Have the

equipment repaired before resuming operation.

10. Slow down and use extra care on hillsides. Read

Section 4.8. Use caution when operating near drop

offs.

11. Look behind and down before backing up to be sure

the path is clear. Use care when approaching blind

corners, shrubs, trees, or other objects that may

obscure vision.

12. Never use your hands to clean blades. Use a brush

to remove grass clippings from blades. Blades are

extremely sharp and can cause serious injuries.

WARNING

A folding Roll Over Protection Structure (ROPS) is included with this mower. Seat belts must be worn whenever

operating the mower with the ROPS in the raised and locked position. Always keep seat belt snugly adjusted. DO

NOT use seat belts with the ROPS folded. See Section 4.12.

If the mower is overturning and the ROPS in the raised and locked position, hold onto the steering wheel. Do not

attempt to jump out or leave the seat.

CAUTION

To prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection.

CAUTION

Before mowing, pick up all debris such as rocks, toys,

and wire which can be thrown by the machine. Enter a

new area cautiously. Always operate at speeds that

allow you to have complete control of the mower.

WARNING

Before you clean, adjust, or repair this equipment,

always disengage all drives, lower implements to the

ground, engage parking brake, stop engine, and

remove key from ignition switch to prevent injuries.

OPERATION 4

4.4 STARTING________________________________________________________________

1. Make sure fuel shut off valve is completely open and

the tow valve (See Section 4.10) is closed.

2. Sit in operator’s seat, make sure the PTO switch (N)

is OFF, and the parking brake (E) is engaged.

3. Move throttle lever (M) between 1/4 to 1/3 throttle.

Turn ignition switch (T) to RUN.

4. Press glow plug switch (U) for about 3 to 7 seconds.

The colder the temperature, the longer it will take to

energize plugs. Do not press switch for more than 7

seconds. Energizing glow plugs is not necessary

when starting a warm engine.

5. Turn ignition switch (T) to START position. Release

switch as soon as engine starts. Do not hold key in

start position for more than 15 seconds at a time. If

engine does not start, turn ignition switch off, wait

30 seconds, and try again.

6. Allow the engine to become warm and properly

lubricated before operating at high RPM.

Figure 4A

4.5 STOPPING / PARKING______________________________________________________

To stop:

Remove your foot from traction pedal and stop the

mower. The mower will automatically brake when the

traction pedal returns to Neutral.

To park the mower under normal conditions:

1. Disengage the PTO switch, raise the decks, engage

transport latches, and move away from the area of

operation.

2. Select a flat and level area to park.

a. Release traction pedal to bring the mower to a

complete stop.

b. Disengage all drives, disengage transport

latches, lower decks to the ground, reduce throt-

tle to slow, and allow engine to operate at no load

for a minute.

3. Engage parking brake, stop the engine, and always

remove the ignition key.

If an emergency arises and the mower must be parked in

the area of operation, follow the guidelines outlined by

the grounds superintendent. If the mower is parked on an

incline, chock or block the wheels.

CAUTION

IMPORTANT: Do not use starting assist fluids. Use

of such fluids in the air intake system may be

potentially explosive or cause a “Runaway” engine

condition and could result in serious engine damage.

NOTICE

Allow engine to operate at low idle for at least one

minute before operating mower.

When starting engine at temperatures below 40° F (4°

C), operate the engine at low idle for five minutes to

prevent damage to engine or hydraulic system.

J-T XXXXXX-XX

˚ C

170

200

˚ F

10 16

12 14

VOLTS

SOLID STATE

HOURS

00000

10 10 10 30 30 10

4 OPERATION

4.6 TO DRIVE / TRANSPORT____________________________________________________

Read and follow all safety notes contained in this manual

when driving or transporting mower. Refer to Section 4.3

for general operating instructions. When operating in

reverse look behind you to ensure you have a clear path.

Important: If this mower is driven on public roads, it must

comply with federal, state, and local ordinances. Contact

local authorities for regulations and equipment

requirements.

1. Disengage all drives and raise implements to the

transport position and engage transport latches

when driving to and from the area of operation.

2. Shift mower to 2WD.

3. Disengage parking brake and move throttle lever to

FAST. Depress traction pedal slowly.

4. Always bring the mower to a complete stop before

changing travel direction or shifting from 2WD to

4WD.

4.7 TRANSPORT LATCHES ____________________________________________________

1. The wing decks are equipped with a latch to prevent

accidental lowering of the cutting units during trans-

port or maintenance operations. The latch knobs are

located on the engine fire wall, behind and to the left

and right of the operator’s seat.

2. Fully raise the wing decks and push the latch knobs

in to secure the deck. The weight of the deck/lift arm

must not rest on the latch.

3. To release latch, pull the latch knob out and lower

the deck to the ground.

4.8 HILLSIDE OPERATION _____________________________________________________

The mower has been designed for good traction and

stability under normal mowing conditions; however, use

caution when operating on slopes, especially over rough

terrain, or when the grass is wet. Wet grass reduces

traction and steering control.

1. Always mow with the engine at full throttle but reduce

forward speed for safe operation.

2. If the mower tends to slide or the tires begin to

“mark” the turf, angle mower into a less steep grade

until traction is regained or tire marking stops.

3. If mower continues to slide or mark the turf, the

grade is too steep for safe operation. Do not make

another attempt to climb, back down slowly.

4. When descending a steep slope, always lower

implements to the ground to reduce the risk of

mower overturning.

5. Correct tire pressure is essential for maximum

traction.

6. If additional traction is required, adjust the weight

transfer knob as described in the Parts and

Maintenance manual.

NOTICE

Do not transport with the arms resting on the latch.

Transport latches are only used to prevent accidental

lowering of the cutting units.

WARNING

To minimize the possibility of overturning, the safest

method for operating on hills and terraces is to travel

up and down the face of the slope (vertically), not

across the face (horizontally). Avoid unnecessary

turns, travel at reduced speeds, stay alert for hidden

hazards, and drop offs.

CAUTION

Do not operate this mower on slopes greater than

14°.

OPERATION 4

4.9 MOWING _________________________________________________________________

To mow:

1. Start the engine and lower the decks to the ground.

2. Turn PTO switch to ON, depress front of desired

deck switch(es), shift mower to 4WD, and disengage

parking brake.

3. Move throttle lever to FAST then slowly depress

traction pedal to the desired mowing speed.

a. For complete even cutting, overlap swaths by a

few inches.

b. When cutting tall grass, cut grass higher than

desired the first time so deck will clear unseen

obstructions and will not scalp if ground is rough.

c. Stop and raise the decks to the transport position

when crossing paths or roadways. Look out for

traffic.

4. For better traction and handling, adjust weight

transfer.

5. When operating in reverse and additional power is

required to climb out of a small depression, press

and hold the 2WD/4WD in the momentary 4WD

Reverse position.

4.10 TOWING / TRAILERING _____________________________________________________

If the mower experiences problems and must be shut

down and removed from the area, it should be loaded

onto a trailer for transport. If a trailer is not available, the

unit can be towed slowly short distances.

NOTE: Do not exceed 2 MPH (3.2 KPH) while towing.

Long distance towing is not recommended.

Use care when loading and unloading mower. Fasten

mower to trailer to prevent mower from rolling or shifting

during transport.

Before towing, open tow valve. The tow valve permits

moving the mower without starting the engine and

prevents possible damage to hydraulic components.

The tow valve (Z) is located on the drive pump beneath

the seat. Remove hardware and tilt seat towards left side

deck.To open valve, use a small wrench to turn the valve

counterclockwise 90°.

After towing, close tow valve completely and make

certain seat is closed and secured.

Figure 4B

4.11 FOLDING ROPS ___________________________________________________________

A folding Roll Over Protection Structure (ROPS) is

included with this mower.

NEVER operate the mower with the ROPS folded down

on slopes, or near drop offs or water. Only operate in

these areas with the ROPS in the raised and locked

position.

Study the area of operation to determine if folding the

ROPS is required. Be aware of overhead obstructions

and turf conditions. Only operate the mower with the

ROPS folded down when absolutely necessary. There is

no roll over protection with the ROPS folded down.

Seat belts must be worn whenever operating the mower

with the ROPS in the raised and locked position. Always

keep seat belt snugly adjusted. DO NOT use seat belts

with the ROPS folded down.

To fold ROPS, push top portion of ROPS towards front of

mower, remove pins, and fold ROPS towards rear of

mower. Secure ROPS in folded position with pins.

WARNING

To prevent serious injuries, keep hands, feet, and

clothing away from cutting unit when the blades are

moving.

NEVER use your hands to clean cutting units. Use a

brush to remove grass clippings from blades. Blades

can be sharp and could cause injuries.

To clear obstructions from cutting unit, disengage PTO

switch, engage parking brake, stop engine, and

remove key from ignition switch then remove

obstruction.

Normal

Operation

Tow

Position

4 OPERATION

4.12 DAILY MAINTENANCE _____________________________________________________

Important: For more detailed maintenance information,

adjustments, and maintenance/lubrication charts, see

the Parts & Maintenance manual.

1. Park the mower on a flat, level surface. Fully lower

the implements to the ground, engage parking brake,

stop the engine, and remove key from ignition switch.

2. Grease and lubricate all points if required. To

prevent fires, wash the cutting units and mower after

each use.

a. Use only fresh water for cleaning your

equipment.

Note: Use of salt water or effluent water has been

known to encourage rust and corrosion of metal parts

resulting in premature deterioration or failure.

Damage of this nature is not covered by the factory

warranty.

b. Do not use high pressure spray.

c. Do not spray water directly at the instrument

panel, or any electrical components.

d. Do not spray water into the cooling air intake or

the engine air intake.

3. Fill mower’s fuel tank at the end of each operating

day to within 1 in. (25 mm) below the filler neck.

Use clean, fresh #2 low or ultra-low sulfur diesel fuel.

Minimum Cetane Rating 45.

4. Handle fuel with care - it is highly flammable. Use

an approved container, the spout must fit inside the

fuel filler neck. Avoid using cans and funnels to

transfer fuel.

a. Never remove the fuel cap from the fuel tank, or

add fuel, when the engine is running or while the

engine is hot.

b. Do not smoke when handling fuel. Never fill or

drain the tank indoors.

c. Never overfill or allow the tank to become empty.

Do not spill fuel. Clean any spilled fuel immedi-

ately.

d. Never handle or store fuel containers near an

open flame or any device that may create sparks

and ignite the fuel or fuel vapors.

5. Store fuel according to local, state, or federal

ordinances and recommendations from your fuel

supplier.

6. Inspect hydraulic hoses and tubes daily. Look for

wet hoses or oil spots and replace worn or

damaged hoses and tubes before operating the

machine.

7. Check the engine oil and hydraulic oil at the start of

each day, before starting the engine. If the oil level

is low, remove the oil filler cap and add oil as

required. Do not overfill.

NOTICE

Do not wash a hot or running engine. Use

compressed air to clean the engine and radiator fins.

WARNING

To prevent serious injury from hot, high pressure oil,

never use your hands to check for oil leaks, use paper

or cardboard.

Hydraulic fluid escaping under pressure can have

sufficient force to penetrate skin. If fluid is injected

into the skin, it must be surgically removed within a

few hours by a doctor familiar with this form of injury

or gangrene may result.

NOTICE

Care must be used at all times to avoid any

contamination of the hydraulic system. Follow

recommended maintenance practices and adhere to

scheduled intervals for hydraulic oil and filter changes.

Introduction of any type of contamination may result in

operating issues by causing valves to stick or leak

internally.

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