Kemppi Kempotig Kasutusjuhend

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KEMPOTIG 50
Lue ja perehdy tähän ohjeeseen ennen hitsauskoneen käyttöönottoa !
Läs noga igenom denna bruksanvisningen före bruket av svetsmaskinen !
Read carefully these instructions before you use the welding machine !
Bitte, lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schweiß-
maschine !
Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in
gebruik neemt !
Veuillez lire et appliquer ces instructions avant utilisation de la machine!
1927300
KÄYTTÖOHJE
BRUKSANVISNING
OPERATION INSTRUCTIONS
GEBRAUCHSANWEISUNG
GEBRUIKSAANWIJZING
MANUEL D'UTILISATION
9938
KEMPOTIG 50
2 / 1927300 / 9938
SuomiEnglishDeutschFrançais Nederlands Svenska
H2
R3
R2
H1
X4
a
S2
X3
X6
X5
X7
R5
R1
R4
H6
H4
H3
S1
H5
Käyttösäätimet ja liittimet, Manöverorgan och anslutningar
Operation control and connectors, Bedienungselemente und anschlüsse
Bedieningselementen en aansluitingen, Commandes et connecteurs
H1 I/O Merkkivalo
I/O Signallampa
I/O Signal lamp
I/O Signallampe
I/O Signaallamp
I/O Lampe-témoin TIG/ARC
H2 Perusvirran merkkivalo
Signallampa för grundström
Signal lamp for basic current
Signallampe für Grundstrom
Signaallamp voor grondstroom
Lampe-témoin courant de base
H3 Aloitus-slopen merkkivalo
Signallampa för up-slope
Signal lamp for up-slope
Signallampe für Stromanstiegzeit
(up-Slope)
Signaallamp voor stroomstijgtijd
(up-slope)
Lampe-témoin de montée en intensité
H4 Hitsausvirran merkkivalo
Signallampa för svetsström
Signal lamp for welding current
Signallampe für Schweißstrom
Signaallamp voor lasstroom
Lampe-témoin courant de soudage
R3 Aloitus-slope ajan säätö
Inställning för up-slope tid
Up-slope control
Einstellung für Stromanstiegzeit (up-Slo-
pe)
Instelling voor stroomstijgtijd (up-slope)
Réglage temps montée en intensité
R4 Lopetus-slope ajan säätö
Inställning för down-slope tid
Down-slope control
Einstellung für Stromabsenkzeit (down-
Slope)
Instelling voor stroomdaaltijd (down-slope)
Réglage temps dévanouissement
R5 Pistehitsausajan säätö
Inställning för punktsvetstid
Control for spot welding time
Einstellung für Punktschweißzeit
Instelling voor puntlastijd
Réglage temps soudage par points
S1 I/O Kytkin
I/O Brytare
I/O Switch
I/O Schalter
I/O Schakelaar
I/O Commutateur TIG/ARC
S2 Minilog-valintakytkin
Minilog-väljare
Selecting switch for Minilog
Wahlschalter für Minilog
Keuzeschakelaar voor Minilog
Sélecteur Minilog
X2 Ohjausjänniteliitäntä
Anslutning av manöverspänning
Control voltage connection
Steuerspannungsanschluß
Stuurspanningsaansluiting
Connecteur câble de commande
X3 Kaukosäätimen liitäntä
Anslutning av fjärreglage
Connector of remote control
Fernregleranschluß
Afstandsbedieningsaansluiting
Connecteur commande à distance
X4 Ohjausliitäntä, hitsauspoltin
Manöveranslutning, svetsbrännare
Control connection, welding torch
Steueranschluß, Schweißbrenner
Stuuraansluiting, lasbrander
Connecteur gâchette torche
X5 Kaasu-/hitsausvirtaliitäntä, hitsauspoltin
Gas-/svetsströmanslutning, svetsbrännare
Gas-/welding current connection,
welding torch
Gas-/Schweißstromanschluß,
Schweißbrenner
Gas/lasstroomaansluiting, lasbrander
Connecteur courant de soudage/gaz/
torche
X6 Neste-/hitsausvirtaliitäntä, hitsauspoltin
Vätske-/svetsströmanslutning,
svetsbrännare
Liquid-/welding current connection,
welding torch
Flüssigkeit-/Schweißstromanschluß,
Schweißbrenner
Vloeistof-/lasstroomaansluiting,
lasbrander
Connecteur courant de soudage/liquide/
torche
X7 Paluukaapeliliitäntä
Anslutning av återledare
Connection of return cable
Anschluß des Stromrückleitungskabels
Aansluiting van de stroomterugvoerkabel
Connecteur câble de masse
H5 Taukoperusvirran merkkivalo
Signallampa för pausgrundström
Signal lamp for pause basic current
Signallampe für Pausengrundstrom
Signaallamp voor pauze-grondstroom
Lampe-témoin courant bas
H6 Lopetus-slopen merkkivalo
Signallampa för down-slope
Signal lamp for down-slope
Signallampe für Stromabsenkzeit (down-
Slope)
Signaallamp voor stroomdaaltijd (down-
slope)
Lampe-témoin évanouissement
R1 Jälkikaasuajan säätö
Inställning för gasefterströmtid
Post gas time control
Einstellung für Gasnachströmungszeit
Instelling voor gasnastroomtijd
Réglage temps postgaz
R2 Perusvirran säätö
Inställning för grundström
Basic current control
Einstellung für Grundström
Instelling voor grondstroom
Réglage courant de base
9938 / 1927300 / 3
SuomiEnglishDeutschFrançais Nederlands Svenska
X8
d
X9
X2
c
b
X8 Hitsausjänniteliitäntä, + napa
Anslutning av svetskabel, pluspol
Welding voltage connection, positive
Schweißspannungsanschluß, Pluspol
Lasspanningsaansluiting, pluspool
Connecteur tension de soudage, positif
X9 Hitsausjänniteliitäntä,  napa
Anslutning av svetskabel, minuspol
Welding voltage connection, negative
Schweißspannungsanschluß, Minuspol
Lasspanningsaansluiting, minpool
Connecteur tension de soudage, négatif
aJäähdytysnesteliitäntä, hitsauspoltin
Anslutning för kylvätska, svetsbrännare
Cooling liquid connection, welding
Anschluß für Kühlflüssigkeit, Schweiß-
brenner
Aansluiting voor koelvloeistof, lasbrander
Connecteur liquide refroidissement/
torche
bJäähdytysnesteliitäntä, syöttö
Anslutning för kylvätska, inmatning
Cooling liquid connection, supply
Anschluß für Kühlflüssigkeit, Einlauf
Aansluiting voor koelvloeistof, toevoer
Connecteur alimentation liquide de
refroidissement
4. Jäähdytysnesteletku, syöttö
Kylvätskeslang, inmatning
Cooling liquid hose, supply
Kühlflüssigkeitschlauch, einlauf
Vloeistofslang, toevoer
Alimentation liquide de refroidissement
5. Ohjauskaapeli
Manöverkabel
Control cable
Steuerkabel
Stuurkabel
Câble de commande
6. Ohjauskaapeli
Manöverkabel
Control cable
Steuerkabel
Stuurkabel
Câble de commande
7. Suojakaasuletku
Skyddsgasslang
Shielding gas hose
Schutzgasschlauch
Beschermgasslang
Tuyau gaz de protection
8. WU:n verkkoliitäntäjohto
Nätkabel för WU
Mains cable for WU
Netzkabel für WU
Netkabel voor WU
Câble dalimentation pour WU
9. TIG-poltin, kaasujäähdytteinen
TIG-brännare, gaskyld
TIG-torch, gas-cooled
WIG-Brenner, gasgekühlt
WIG-brander, gasgekoeld
Torche Tig, refroidie gaz
10. TIG-poltin, nestejäähdytteinen
TIG-brännare, vätskekyld
TIG-torch, liquid-cooled
WIG-Brenner, flüssikeitsgekühlt
WIG-brander, vloeistofgekoeld
Torche Tig, refroidie par liquide
11. Paluuvirtakaapeli
Återledare
Retur cable
Stromrückleitungskabel
Stroomterugvoerkabel
Câble de masse
12. Kaukosäätövälikaapeli
Mellankabel för fjärreglage
Interconnection cable for remote control
Zwischenkabel für Fernregelung
Tussenkabel voor afstandsbediening
Câble intermédiaire pour commande à
distance
13. Kaukosäätövälikaapeli
Mellankabel för fjärreglage
Interconnection cable for remote
control
Zwischenkabel für Fernregelung
Tussenkabel voor afstandsbediening
Câble intermédiaire pour commande à
distance
1-7. Toimitetaan välikaapelinippuna
Levereras som mellankabelbunt
Delivery as interconnection cable bundle
Lieferung als Zwischenkabelbündel
Levering als tussenkabelbundel
Livré en un faisceau
cJäähdytysnesteliitäntä, paluu
Anslutning för kylvätska, retur
Cooling liquid connection, return
Anschluß für Kühlflüssigkeit, Rücklauf
Aansluiting voor koelvloeistof, retour
Connecteur retour liquide de
refroidissement
dSuojakaasuliitäntä, syöttö
Anslutning för skyddsgas, inmatning
Connection for shielding gas, supply
Anschluss für Schutzgas, Einlauf
Aansluiting voor beschermgas, toevoer
Connecteur alimentation gaz de protection
1. Hitsausvirtakaapeli, + napa
Svetsströmkabel, pluspol
Welding current cable, positive
Schweißstromkabel, Pluspol
Lasstroomkabel, pluspool
Câble courant de soudage, positif
2. Hitsausvirtakaapeli,  napa
Svetsströmkabel, minuspol
Welding current cable, negative
Schweißstromkabel, Minuspol
Lasstroomkabel, minpool
Câble courant de soudage, négatif
3. Jäähdytysnesteletku, paluu
Kylvätskeslang, retur
Cooling liquid hose, return
Kühlflüssigkeitschlauch, Rücklauf
Vloeistofslang, retour
Tuyau retour liquide de refroidissement
4 / 1927300 / 9938
SuomiEnglishDeutschFrançais Nederlands Svenska
Kempotig 4500 AC/DC
WU 10
Kempotig 50
Kempotig 4500 AC/DC
Kempotig 50
9938 / 1927300 / 5
SuomiEnglishDeutschFrançais Nederlands Svenska
Suomi
Käyttösäätimet ja liittimet .............................................. 2
Käyttöturvallisuus.......................................................... 6
Takuuehdot ................................................................... 6
Yleistä........................................................................... 7
Tekniset arvot ............................................................... 7
Säätimet ....................................................................... 7
Käyttötavat .................................................................... 7
Huolto ........................................................................... 7
Svenska
Manöverorgan och anslutningar ................................... 2
Driftsakerhet ................................................................. 8
Garantivillkor ................................................................ 8
Tekniska data ............................................................... 9
Allmänt ......................................................................... 9
Manöverorgan .............................................................. 9
Tillämpning ................................................................... 9
Service ......................................................................... 9
English
Operation control and connectors ................................. 2
Operation safety ......................................................... 10
Terms of guarantee .................................................... 10
General....................................................................... 10
Technical data ............................................................ 11
Control devices ........................................................... 11
Operation ways ........................................................... 11
Maintenance ............................................................... 11
Deutsch
Bedienungselemente und anschlüsse .......................... 2
Betriebssicherheit ....................................................... 12
Garantiebedingungen ................................................. 12
Allgemeines ................................................................ 13
Technische Daten ....................................................... 13
Bedienungselemente .................................................. 13
Betriebsart .................................................................. 13
Wartung ...................................................................... 13
Nederlands
Bedieningselementen en aansluitingen ........................ 2
Veilige werking ............................................................ 14
Garantie voorwaarden ................................................ 14
Algemeen ................................................................... 15
Technische gegevens ................................................. 15
Bedieningselementen ................................................. 15
Werkwijze ................................................................... 15
Onderhoud ................................................................. 15
Français
Commandes et connecteurs......................................... 2
Consignes de sécurité ................................................ 16
Conditions de garantie ................................................ 16
Français ..................................................................... 17
Caractéristiques techniques ....................................... 17
Dispositifs de commande ........................................... 17
Mode de fonctionnement ............................................ 17
Entretien ..................................................................... 17
10 / 1927300 / 9938
English
OPERATION SAFETY
Never watch the arc without a face shield designed for arc welding!
The arc damages unprotected eyes!
The arc burns unprotected skin!
Be careful for reflecting radiation of arc!
Protect yourself and the surroundings against the arc and hot spray!
Dont use power source for melting of frozen pipes!
Remember general fire safety!
Pay attention to the fire safety regulations. Welding is always classified as a fire risk operation.
Welding where there is flammable or explosive material is strictly forbidden.
If it is essential to weld in such an area remove inflammable material from the immediate vicinity of the welding site.
Fire extinguishers must always be on site where welding is taking place.
Note! Sparks may cause fire many hours after completion of welding.
Watch out for the mains voltage!
Take care of the cables - the connection cable must not be compressed, touch sharp edges or hot work pieces.
Faulty cables are always a fire risk and highly dangerous.
Do not locate the welding machine on wet surfaces.
Do not take the welding machine inside the work piece (i.E. In containers, cars etc.)
Ensure that neither you nor gas bottles or electrical equipment are in contact with live wires or connections!
Do not use faulty welding cables.
Isolate yourself by using dry and not worn out protective clothes.
Do not weld on wet ground.
Do not place the TIG torch or the welding cables on the power source or other electrical equipment.
Be careful of TIG ignition pulse voltage!
Dont press on torch switch, if the torch is not directed towards work piece.
Dont use wet TIG torch.
Do not use damaged TIG torch.
Watch out for the welding fumes!
Ensure that there is sufficient ventilation.
Follow special safety precautions when you weld metals which contain lead, cadmium, zinc, mercury or beryllium.
Note the danger caused by special welding jobs!
Watch out for the fire and explosion danger when welding container type work pieces.
TERMS OF GUARANTEE
KEMPPI Oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials
occur. Guarantee repairs must be carried out only by an Authorized KEMPPI Service Agent. Packing, freight and
insurance costs to be paid by third party. The guarantee is effected on the day of purchase. Verbal promises which do
not comply with the terms of guarantee are not binding on guarantor.
Limitations on guarantee
The following conditions are not covered under terms of guarantee: defects due to natural wear and tear, non-compli-
ance with operating and maintenance instructions, connection to incorrect or faulty supply voltage (including voltage
surges outside equipment spec.), incorrect gas pressure, overloading, transport or storage damage, fire or damage
due to natural causes i.e. ligthning or flooding.
This guarantee does not cover direct or indirect travelling costs, daily allowances or accomodation.
Note: Under the terms of the guarantee, welding torches and their consumables, feed, drive rollers and feeder guide
tubes are not covered. Direct or indirect damage due to a defective product is not covered under the guarantee. The
guarantee is void if changes are made to the product without approval of the manufacturer, or if repairs are carried out
using non-approved spare parts.
The guarantee is also void if repairs are carried out by non-authorised agents.
Guarantee period
The guarantee is valid for one year from date of purchase, provided that the machine is used for single-shift operation.
The guarantee period for double and treble shift operation is six months and four months respectively.
Undertaking guarantee repairs
Guarantee defects must be informed to KEMPPI or authorised KEMPPI Service Agents withinthe guarantee period.
Before any guarantee work is undertaken, the customer must provide proof of purchase and serial number of the
equipment in order to validate the guarantee.
The parts replaced under the terms of guarantee remain the property of KEMPPI.
Following the guarantee repair, the guarantee of the machine or equipment, repaired or replaced, will be continued to
the end of the original guarantee period.
9938 / 1927300 / 11
English
GENERAL
Kempotig 50 is AC/DC-TIG ignition and control unit. It
includes connections for gas- as well as water-cooled
torches.
Kempotig 50 unit has versatile operation ways. Among
others stepless remote control of welding current with
up- and down slope, Minilog-function as well as time
control of shielding gas use enable even the most
demanding welds.
TECHNICAL DATA
*) Note! Supply through safety isolating transformer.
The products meet conformity requirements for CE
marking.
CONTROL DEVICES
Main switch
in the O-position of the switch, the power source is
directly controlled by the local- or remote control
in the I-position of the switch the ignition and control
circuits of the Kempotig50 are switched on.
Welding and pulse current: remote control devices from
C-series.
Basic current control 1 10
Up-slope control 0  5 s
Down-slope control 0  10 s
Spot welding time control 0  2 s
Potentiometer for post gas time 5 30 s (Automatically
controlled gas valve.)
Torch switch:
long signal > 0,7 s
short signal < 0,7 s
Selecting switch of control method:
continuous welding
spot welding
Minilog control
OPERATION WAYS
Continuous welding
Immediately the torch switch is depressed the gas flow
begins and the ignition pulse is developed. When the weld-
ing arc is established the welding current increases to a
value set by the remote control at a uniform rate, depend-
ent upon the adjusted up-slope time.
If the arc does not ignite, the switch must be released and
depressed again.
When the switch is released the welding current decreas-
es to zero at a uniform rate dependent upon the adjusted
down-slope time after which the adjusted post gas flow
time begins.
Spot welding
The opeation is similar with the continuous welding but
the spot time from beginning of up-slope to beginning of
down-slope can be adjusted.
The adjusted time for post gas flow begins when the spot
time is at the end and the switch released.
Minilog control
The Minilog programme is controlled by signals from the
torch switch given by the operator. The signals are termed
a short signal and a long signal.
When the torch switch is depressed gas flow begins. Af-
ter the long signal time has elapsed the torch switch can
be released, ignition pulses are then developed and a
welding arc is established at a current level dependent
upon the basic current potentiometer setting.
Ashort signal is then required to slope up the adjusted
welding current, determined by the remote control.
The current is changed by means of further short signals
between welding current and basic current settings.
To end the welding operation a long signal must be given
after which the current decreases to zero from the weld-
ing or basic current level over the adjusted down slope
time. The adjusted post gas flow time then begins.
It is posible to check the sequence of operations of the
Minilog programme, with the LED lamps fitted to the facia
panel of the Kempotig50 unit.
Long pulse
Welding current can be pulsed with the control device
C100P.
The pulsing also operates during down-slope, however
not when finishing from the basic current.
MAINTENANCE
The amount of use and the working conditions should be
taken into consideration in the maintenance of the Kem-
potig50 equipment. Careful use and preventive mainte-
nance will ensure troublefree operation without unforesee-
able service interruptions.
The unit can be placed independently or on the transport
trolley of the MULTISYSTEM.
In order to reduce the dust disturbances we recommend
the siting height about 70 cm from the floor.
The unit should be protected against hard rain.
The dust from inside the unit can be blown out with dry
compressed air.
The connectors should be tightened at regular intervals.
When cleaning with dry compressed air, always por-
tect your eyes with proper eye protection!
In case of porblems contact the KEMPPI works or your
KEMPPI-dealer.
Kempotig 50
Working voltage *) 30 V 50/60 Hz
Rated power 35 VA
Load capacity ED 60 %
ED 100 % 500 A
387 A
Dimension length
width
height
400 mm
215 mm
400 mm
Weight 16 kg
Degree of protection IP 23
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Kemppi Kempotig Kasutusjuhend

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Kemppi
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Kemppi
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Kasutusjuhend
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